Stainless Steel Coil Tube — HVAC & Fan Coil Unit Application Series
Product Overview
Wenzhou Jixing Metal Materials Co., Ltd (温州吉兴金属材料有限公司) manufactures precision-engineered stainless steel coil tubes designed for integration into fan coil units (FCU), air conditioning systems, and hydronic heating and cooling installations. These coil tubes serve as the core heat exchange elements within terminal air distribution equipment, facilitating efficient thermal transfer between circulating refrigerant or hot water and ambient air drawn through the unit.
The product designation Coil Tube (盘管) encompasses both primary refrigerant coil tubes and secondary water-side coil tubes, fabricated to meet the stringent dimensional tolerances, surface quality requirements, and corrosion resistance standards demanded by the HVAC (Heating, Ventilation, and Air Conditioning) industry.
Material & Properties
Coil tubes are manufactured from austenitic stainless steel grades selected for their superior corrosion resistance, thermal conductivity, and mechanical formability:
- Grade 304 (UNS S30408 / 06Cr19Ni10): The standard grade offering excellent general-purpose corrosion resistance, weldability, and ductility. Chromium content: 18–20%; Nickel content: 8–10.5%.
- Grade 316 (UNS S31603 / 022Cr17Ni12Mo2): Enhanced resistance to chlorides and marine environments due to 2–3% Molybdenum (Mo) addition. Preferred for coastal installations and aggressive chemical service.
- Grade 316L (UNS S31603 / 022Cr17Ni12Mo2): Low-carbon variant (C ≤ 0.03%) providing superior weldability and resistance to intergranular corrosion (IGC) in welded assemblies.
- Grade 321 (UNS S32100 / 06Cr18Ni11Ti): Titanium-stabilized grade offering enhanced resistance to high-temperature oxidation and sensitization for elevated-temperature applications.
Key mechanical and physical properties for Grade 304 coil tube stock (annealed condition):
- Tensile Strength (UTS): ≥ 515 MPa
- Yield Strength (0.2% offset): ≥ 205 MPa
- Elongation: ≥ 40%
- Thermal Conductivity (at 20°C): 16.3 W/(m·K)
- Thermal Expansion Coefficient (20–100°C): 17.3 × 10⁻⁶ /°C
- Density: 7.93 g/cm³
- Maximum Service Temperature: 870°C (continuous)
Specifications
| Parameter | Specification / Range | Standard Reference |
|---|---|---|
| Outer Diameter (OD) | 6.0 mm – 25.4 mm (typical: 9.52 mm / 3/8", 12.7 mm / 1/2", 15.88 mm / 5/8") | ASTM A213 / GB/T 12771 |
| Wall Thickness | 0.5 mm – 2.0 mm | ASTM A213 / EN 10216-5 |
| Coil Length (per roll) | 3 m – 50 m (customizable) | — |
| Coil Inner Diameter (ID) | 150 mm – 600 mm | — |
| Surface Finish | No. 4 Brushed / 2B Annealed / Polished (Ra ≤ 0.4 μm) | ASTM A480 |
| Dimensional Tolerance (OD) | ±0.05 mm – ±0.15 mm | ISO 1128 / GB/T 6393 |
| Dimensional Tolerance (Wall) | ±0.03 mm – ±0.10 mm | ISO 1128 / GB/T 6393 |
| Seam Type | Welded (TIG / Argon Shielded) or Seamless | ASTM A213 / EN 10216-5 |
| Bend Radius (minimum) | ≥ 3 × OD (without mandrel); ≥ 2 × OD (with mandrel) | — |
| Fin Spacing (if finned) | 2.0 mm – 4.5 mm (flat plate or spiral wound fins) | ASHRAE 15 |
| Hydrostatic Test Pressure | 1.5 × working pressure, minimum 2.0 MPa | ASTM A213 / ASME B31.5 |
| Working Pressure | Up to 2.5 MPa (standard); 4.0 MPa (reinforced) | EN 12828 |
| Operating Temperature Range | −40°C to +250°C | — |
| Refrigerant Compatibility | R-410A, R-32, R-134a, R-22, HFO blends | ASHRAE 34 |
Manufacturing Process
The production of stainless steel coil tubes for HVAC applications follows a rigorous multi-stage manufacturing workflow:
- Raw Material Selection and Incoming Inspection: Cold-rolled stainless steel strip (coil) is sourced from certified mills and subjected to spectrographic analysis (PMI — Positive Material Identification) to verify chemical composition compliance with ASTM A240 / GB/T 4237 specifications.
- Forming and Welding: The strip is formed into a tubular profile using precision roll-forming dies. For welded tubes, the seam is closed using Tungsten Inert Gas (TIG) welding with high-purity argon (99.999%) shielding to prevent oxidation. For seamless tubes, piercing or extrusion methods are employed.
- Heat Treatment (Solution Annealing): Welded tubes undergo solution annealing at 1050–1150°C followed by rapid quenching to dissolve carbide precipitates, restore full austenitic microstructure, and ensure maximum corrosion resistance.
- Pickling and Passivation: Tubes are immersed in a mixed acid bath (HNO₃/HF) to remove heat scale and mill scale, followed by nitric acid passivation to establish a stable chromium oxide protective film on the surface.
- Coiling and Coiling Winding: The straightened tube is coiled to the required length and diameter using CNC-controlled coiling machines with precision tension control to prevent tube deformation or ovality.
- Fin Application (for finned coil assemblies): Aluminum or stainless steel fins are applied via slip-fit, brazed, or mechanically pressed methods to maximize heat transfer surface area.
- Quality Inspection: Each coil undergoes dimensional verification (OD, wall thickness, straightness), hydrostatic pressure testing, visual inspection of weld seams, and surface finish assessment.
- Packaging: Finished coils are wrapped in protective film, placed on wooden pallets or steel frames, and labeled with material certification documents (Mill Test Certificates — MTCs).
Applications
Stainless steel coil tubes from Wenzhou Jixing Metal Materials Co., Ltd are designed for a broad spectrum of HVAC and thermal management applications:
- Fan Coil Units (FCU): Primary application for both chilled water and hot water coil assemblies in commercial and residential air conditioning systems.
- Air Handling Units (AHU): Chilled water coils and heating coils for large-capacity central air conditioning systems.
- Heat Pumps: Evaporator and condenser coil tubes in air-source and ground-source heat pump systems.
- Underfloor Heating Systems: Hydronic radiant heating loops fabricated from coil tube stock.
- Chilled Beam Systems: Perforated coil tubes for evaporative cooling and active chilled beam terminal units.
- Industrial Process Cooling: Heat exchangers and condensers in food processing, pharmaceutical, and chemical manufacturing environments requiring corrosion-resistant components.
- Marine HVAC Systems: Coil assemblies for shipboard air conditioning where chloride-resistant materials (316/316L) are essential.
Quality Certifications and Standards Compliance
Wenzhou Jixing Metal Materials Co., Ltd maintains comprehensive quality management systems and certifications ensuring product conformity with international standards:
- ISO 9001:2015 — Quality Management System certification
- ISO 14001:2015 — Environmental Management System certification
- EN 10204 — Type 3.1 Material Test Certificates (MTC) provided with each shipment
- ASTM A213 — Standard Specification for Seamless and Welded Austenitic Stainless Steel Tubes for High-Temperature Service
- GB/T 12771 — Chinese national standard for stainless steel welded tubes for general application
- EN 10216-5 — European standard for welded austenitic stainless steel tubes for pressure purposes
- ASME B31.5 — Pressure Piping — Process, Plant, and Industrial
- CE Marking — Compliance with European Machinery Directive (2006/42/EC) and Pressure Equipment Directive (PED 2014/68/EU) where applicable
Unique Selling Points
1. Precision Dimensional Control: Advanced CNC coiling technology ensures uniform coil diameter, consistent tube straightness, and minimal ovality (≤ 0.5% of OD), enabling seamless integration into automated coil assembly lines.
2. Superior Surface Integrity: Full passivation treatment guarantees a stable passive film (Cr₂O₃) thickness of ≥ 5 nm, providing long-term corrosion protection and eliminating the need for additional surface treatment at the assembly stage.
3. Customizable Configuration: Flexible manufacturing capability supports custom OD, wall thickness, coil length, and coil diameter configurations to match specific OEM coil assembly designs and heat exchanger geometries.
4. Comprehensive Traceability: Each production batch is accompanied by full chemical analysis (PMI verified), mechanical property test results, and hydrostatic test documentation, ensuring complete material traceability from mill to installation.
5. Industry-Specific Expertise: Deep understanding of HVAC coil assembly requirements — including bend radius optimization, fin compatibility, and refrigerant/water flow dynamics — enables technically informed product recommendations tailored to end-use applications.
Terminology Reference
In alignment with the industry-standard terminology framework defined in "盘管、盘管与风机空调采暖装置 一般名词术语题录" (Glossary of General Terms and Definitions for Coil Tubes and Fan Coil Air Conditioning and Heating Devices), key terms used in this specification include:
- Coil Tube (盘管): A continuous length of tube wound into a helical or serpentine configuration for heat exchange purposes.
- Fan Coil Unit (FCU, 风机盘管机组): A terminal air conditioning device containing a fan and coil assembly for localized temperature control.
- Heat Exchanger Coil (换热器盘管): The tube-and-fin or tube-and-plate assembly through which thermal energy is transferred between a fluid medium and air.
- Head Loss (阻力损失): The pressure drop across a coil assembly due to fluid friction and form resistance, a critical parameter in system hydraulic design.
- Effective Heat Transfer Area (有效换热面积): The total surface area available for thermal exchange, including bare tube and fin surfaces.