Stainless Steel Coil Tube — FP-7 Fan Coil Unit Series
Product Overview
The Stainless Steel Coil Tube (Coiltube) manufactured by Wenzhou Jixing Metal Materials Co., Ltd (Product No. 1625) is a precision-engineered hygienic tubing solution specifically designed for integration into FP-7 type column-mounted fan coil units (Fan Coil Units, FCUs). These coil tubes serve as the primary heat exchanger elements within HVAC (Heating, Ventilation, and Air Conditioning) systems, facilitating efficient thermal transfer between refrigerant/circulating water and ambient air. The product line incorporates advanced low-noise engineering principles, ensuring optimal acoustic performance in sensitive environments such as hospitals, hotels, office buildings, and residential complexes.
The coil tube design emphasizes superior thermal conductivity, corrosion resistance, and mechanical durability, making it an ideal choice for high-performance hydronic and refrigeration applications where long service life and minimal maintenance are critical requirements.
Material & Properties
The coil tubes are fabricated from high-grade stainless steel conforming to international standards, ensuring exceptional resistance to corrosion, scaling, and chemical degradation under demanding operating conditions.
Primary Material Specifications
- Base Material: Austenitic stainless steel (e.g., SUS304 / AISI 304, SUS316 / AISI 316L)
- Chromium (Cr) Content: ≥ 18% — provides primary corrosion resistance
- Nickel (Ni) Content: ≥ 8% — enhances ductility and oxidation resistance
- Molybdenum (Mo) Content (316 grade): 2–3% — improves pitting and crevice corrosion resistance
- Carbon (C) Content: ≤ 0.08% — minimizes intergranular corrosion risk
- Tensile Strength: ≥ 520 MPa (annealed condition)
- Yield Strength: ≥ 205 MPa
- Thermal Conductivity: 16–17 W/(m·K) at 20°C
- Operating Temperature Range: −196°C to +870°C (continuous)
Key Performance Characteristics
- Corrosion Resistance: Excellent resistance to atmospheric, industrial, and marine environments; superior performance in chlorinated water and acidic condensate conditions
- Hygienic Surface: Passivated, mirror-polished internal surface (Ra ≤ 0.4 μm) prevents biofilm formation and scale accumulation
- Weldability: Excellent welding performance with minimal distortion; suitable for TIG (Tungsten Inert Gas) and orbital welding processes
- Non-magnetic: Fully austenitic structure ensures non-magnetic properties for compatibility with MRI environments and sensitive instrumentation
- Acoustic Optimization: Tube geometry and wall thickness engineered to minimize turbulent flow noise, supporting low-noise fan integration in FP-7 fan coil units
Specifications
| Parameter | Specification |
|---|---|
| Product Name | Stainless Steel Coil Tube (Coiltube) |
| Product Number | 1625 |
| Manufacturer | Wenzhou Jixing Metal Materials Co., Ltd |
| Tube Type | Seamless / Welded Coil Tube (Hygienic Grade) |
| Material Grade | SUS304 / SUS316L (AISI 304 / 316L) |
| Outer Diameter (OD) | 6.0 mm – 12.7 mm (customizable) |
| Wall Thickness | 0.5 mm – 1.5 mm |
| Inner Diameter (ID) | 4.0 mm – 10.7 mm |
| Coil Length | 10 m – 50 m per spool (custom lengths available) |
| Diameter Tolerance | ± 0.05 mm |
| Wall Thickness Tolerance | ± 0.03 mm |
| Surface Finish | Electro-polished / Passivated (Ra ≤ 0.4 μm internal) |
| Bend Radius (Minimum) | 1.5 × OD |
| Operating Pressure | Up to 1.6 MPa (standard); up to 4.0 MPa (reinforced) |
| Heat Transfer Coefficient | ≥ 2,500 W/(m²·K) (water-to-air) |
| Acoustic Noise Level | ≤ 28 dB(A) at 1 m (with FP-7 low-noise fan integration) |
| Design Life | ≥ 25 years (indoor HVAC applications) |
| Standards Compliance | ASTM A269, ASTM A270, EN 10217-7, GB/T 12771 |
Manufacturing Process
The production of these stainless steel coil tubes follows a rigorous multi-stage manufacturing workflow to ensure dimensional accuracy, material integrity, and surface quality:
- Material Selection & Verification: High-purity stainless steel wire rod is procured from certified suppliers. Each batch undergoes spectroscopic analysis (OES — Optical Emission Spectroscopy) to verify chemical composition compliance.
- Hot Rolling & Annealing: Wire rod is hot-rolled to preliminary dimensions and solution-annealed at 1050–1100°C followed by controlled cooling to achieve full austenitic microstructure.
- Cold Drawing: Precision cold drawing through tungsten carbide dies achieves final outer diameter, wall thickness, and dimensional tolerances with ±0.05 mm accuracy.
- Pipe Forming: Flat strip or drawn tubing is formed into round cross-section using progressive rotary forming machines, ensuring uniform wall thickness and concentricity.
- Welding (if applicable): Longitudinal seams are welded using high-frequency induction welding (HF-IW) or TIG welding under argon shielding, followed by weld bead grinding and inspection.
- Coiling & Heat Treatment: Tubes are coiled to specified lengths and undergo solution heat treatment (1040–1120°C) followed by water quenching to restore full austenitic properties and relieve residual stresses.
- Surface Treatment: Electro-polishing removes surface contaminants and creates a smooth, passivated surface (Ra ≤ 0.4 μm). Acid pickling and passivation complete the hygienic surface preparation.
- Quality Inspection: Each coil undergoes hydrostatic pressure testing, dimensional verification (laser gauging), surface roughness measurement, and visual/eddy current inspection for internal defects.
- Packaging & Dispatch: Tubes are coiled, wrapped in protective film, and secured on wooden or steel spools with protective end caps for safe transport.
Applications
The FP-7 Series Stainless Steel Coil Tubes find extensive application across multiple industries and HVAC configurations:
- HVAC Systems: Primary heat exchanger elements in FP-7 column-mounted fan coil units for commercial buildings, hotels, hospitals, and residential complexes
- Low-Noise Environments: Hospital operating theaters, laboratory cleanrooms, recording studios, and libraries where acoustic performance is critical (noise levels ≤ 28 dB(A))
- Food & Beverage Processing: Hygienic-grade coil tubes for refrigeration coils, pasteurization systems, and cold storage units compliant with FDA and 3-A sanitary standards
- Pharmaceutical Manufacturing: GMP-compliant (Good Manufacturing Practice) heat exchangers for cleanroom HVAC and process cooling applications
- Marine & Offshore: Corrosion-resistant coil tubes for shipboard HVAC systems and offshore platform cooling circuits exposed to salt-laden atmospheres
- Industrial Refrigeration: Evaporator and condenser coil assemblies for cold chain logistics, freezing tunnels, and industrial process cooling
- Geothermal & District Energy: Heat exchange elements in geothermal well coils and district heating/cooling distribution networks
Quality Certifications
Wenzhou Jixing Metal Materials Co., Ltd maintains a comprehensive quality management framework backed by internationally recognized certifications:
- ISO 9001:2015 — Quality Management System certification ensuring consistent product quality and continuous improvement
- ISO 14001:2015 — Environmental Management System certification for sustainable manufacturing practices
- ISO 45001:2018 — Occupational Health and Safety Management System
- CE Marking — Conformity with European Health, Safety, and Environmental Protection standards
- PED (Pressure Equipment Directive 2014/68/EU) — Compliance for pressure-bearing applications
- EN 10204 3.1 — Material test certificates (Mill Test Reports) for each production batch
- ASTM International — Material compliance with ASTM A269/A270 standards
- GB/T Standards (China) — Compliance with national standards including GB/T 12771 (hygienic stainless steel tubes)
- Third-Party Testing: Independent verification by SGS, Bureau Veritas, or TUV Rheinland upon request
Unique Selling Points
Acoustic Excellence: Engineered tube geometry with optimized flow channel profiles, when integrated with low-noise fans in FP-7 fan coil units, achieves noise levels as low as 28 dB(A) — significantly below industry averages of 35–45 dB(A), making these products ideal for acoustically sensitive environments.
- Superior Corrosion Resistance: SUS316L grade option provides outstanding resistance to chloride-induced pitting, extending service life in coastal and chemically aggressive environments
- Hygienic Surface Quality: Electro-polished internal surface (Ra ≤ 0.4 μm) eliminates dead zones where bacterial growth can occur, meeting pharmaceutical and food-grade requirements
- Precision Engineering: ±0.05 mm diameter tolerance ensures optimal fit with fan coil unit headers and manifolds, minimizing leakage risk and installation complexity
- Thermal Performance: Enhanced heat transfer coefficient (≥ 2,500 W/(m²·K)) reduces required coil length and unit footprint while maintaining energy efficiency
- Customization Capability: Flexible manufacturing allows custom diameters, wall thicknesses, coil lengths, and surface finishes tailored to specific project requirements
- Full Traceability: Each coil tube batch carries a unique heat number and material certification, enabling complete supply chain traceability from raw material to finished product