Stainless Steel Coil Tube (盘管) — Product Technical Specification
1. Product Overview
The Stainless Steel Coil Tube, manufactured by Wenzhou Jixing Metal Materials Co., Ltd., is a precision-engineered continuous-length tubular product formed into a helical or spiral coil configuration. Unlike conventional straight stainless steel pipes or seamless tubes, coil tubes are produced through a continuous forming process that yields uninterrupted lengths wound onto industrial spools or coils. This configuration offers superior material utilization, minimal welding requirements in downstream applications, and exceptional flexibility in forming and fabrication workflows.
Coil tubes serve as critical intermediate or finished products across a broad spectrum of industries, including automotive exhaust systems, heat exchanger assemblies, fluid transfer systems, architectural decoration, and specialized pump manufacturing. The coil form factor enables efficient storage, transportation, and on-site processing, making it an economically advantageous alternative to cut-length pipe stock for high-volume manufacturing environments.
2. Material & Properties
Stainless steel coil tubes are fabricated from austenitic, ferritic, or duplex stainless steel grades, selected according to the specific mechanical, corrosion resistance, and temperature performance requirements of the target application.
2.1 Common Material Grades
- 304 / 1.4301 (AISI 304): The most widely used austenitic grade, offering excellent general corrosion resistance, formability, and weldability. Suitable for food-grade, chemical, and architectural applications.
- 316 / 1.4401 (AISI 316): Enhanced molybdenum content (2.0–2.5%) provides superior resistance to pitting and crevice corrosion in chloride-containing environments, making it ideal for marine, pharmaceutical, and chemical processing industries.
- 321 / 1.4541 (AISI 321): Titanium-stabilized austenitic grade with improved resistance to intergranular corrosion at elevated temperatures (up to 870°C / 1600°F).
- 430 / 1.4016 (AISI 430): Ferritic grade offering good atmospheric corrosion resistance and magnetic properties, commonly used in appliance and automotive applications.
- 316L / 1.4404 (AISI 316L): Low-carbon variant of 316 with enhanced weldability and resistance to sensitization during welding operations.
2.2 Key Mechanical Properties (Typical Values for Grade 304)
- Tensile Strength (抗拉强度): ≥ 520 MPa (75,000 psi)
- Yield Strength (屈服强度): ≥ 205 MPa (29,700 psi)
- Elongation (延伸率): ≥ 40%
- Density (密度): 8.0 g/cm³ (0.29 lb/in³)
- Thermal Conductivity (热导率): 16.3 W/(m·K) at 25°C
- Thermal Expansion Coefficient (热膨胀系数): 17.3 × 10⁻⁶ /°C (25–500°C)
- Maximum Service Temperature (最高使用温度): 870°C (1600°F) in continuous oxidation atmosphere
3. Technical Specifications
| Parameter | Specification | Standard / Reference |
|---|---|---|
| Outer Diameter (OD) Range | 3.175 mm – 304.8 mm (⅛" – 12") | ASTM A554, EN 10217 |
| Wall Thickness Range | 0.1 mm – 10 mm (0.004" – 0.394") | ASTM A554, GB/T 14976 |
| Coil Inner Diameter (Coil ID) | 150 mm – 600 mm (6" – 24") | Custom / Customer Specified |
| Coil Length per Spool | 50 m – 1,000 m (164 ft – 3,281 ft) | Custom / Customer Specified |
| Surface Finish Options | 2B, BA (Bright Annealed), No.4 Brushed, No.8 Mirror, Sandblasted | ASTM A480, EN 10088 |
| Surface Roughness (Ra) | 0.05 μm (Mirror) – 1.6 μm (2B Finish) | ISO 1302 |
| Tolerance — OD | ±0.05 mm (±0.002") for precision grades | EN 10217-1 |
| Tolerance — Wall Thickness | ±10% of nominal thickness | ASTM A554 |
| Tolerance — Straightness (uncoiled) | ≤ 1.5 mm/m | EN 10217-1 |
| Material Grades Available | 304, 304L, 316, 316L, 321, 310S, 430, 904L, Duplex 2205 | ASTM, EN, JIS, GB |
| End Condition | Open ends, beveled ends, or custom formed | Customer Specification |
| Packaging | Industrial coil spools with protective wrapping, wooden or steel crates | ISO 4180 |
4. Manufacturing Process
The production of stainless steel coil tubes involves a multi-stage manufacturing sequence combining hot rolling, cold drawing, and continuous coiling operations to achieve precise dimensional tolerances and superior surface quality.
4.1 Process Flow
- Raw Material Procurement: High-purity stainless steel billets or slabs are sourced from certified mills, undergoing incoming inspection for chemical composition (spectrometric analysis) and mechanical properties.
- Hot Rolling / Hot Extrusion: Billets are heated to 1100–1250°C (2012–2282°F) and hot-rolled or extruded through calibrated dies to produce initial tube blanks with approximate target dimensions.
- Pickling & Descaling: The hot-rolled tube undergoes acid pickling (typically using a mixture of hydrofluoric acid and nitric acid) to remove oxide scale, restoring the base metal's corrosion resistance.
- Acid Cleaning & Annealing: The pickled tube is annealed in a controlled atmosphere (vacuum or inert gas) at 1050–1150°C (1922–2092°F) to relieve internal stresses, refine grain structure, and achieve desired mechanical properties.
- Cold Drawing / Cold Pilgering: The annealed tube is cold-drawn through precision tungsten carbide dies to achieve final dimensions, surface finish, and tight tolerances. This stage is critical for achieving the dimensional accuracy required by downstream applications.
- Intermediate Annealing: Multiple drawing passes may require intermediate annealing cycles to restore ductility and prevent work-hardening failures.
- Surface Finishing: Depending on the application, tubes receive additional surface treatments including electropolishing, mechanical polishing, brushing, or passivation (using citric acid or nitric acid solutions to form a protective chromium oxide layer).
- Coiling: The finished tube is wound onto precision-mandrel coil spools under controlled tension to prevent deformation, kinking, or surface damage. The coiling process is executed at a constant linear speed with synchronized tension control.
- Quality Inspection: Each coil undergoes rigorous inspection including dimensional verification (OD, wall thickness, straightness), surface quality assessment, hydrostatic pressure testing, and non-destructive testing (eddy current or ultrasonic).
- Packaging & Dispatch: Inspected coils are wrapped with protective film or paper, secured on wooden pallets or steel crates, and prepared for shipment.
4.2 Quality Control Measures
- Chemical Composition Analysis: Optical emission spectroscopy (OES) verification against ASTM/EN specifications for each heat lot.
- Hydrostatic Testing (水压试验): Pressure testing at 3–5× the maximum design working pressure to verify weld integrity and absence of internal defects.
- Eddy Current Testing (涡流检测): Automated inline scanning for surface and near-surface discontinuities.
- Dimensional Inspection: Ultrasonic wall thickness gauging and laser-based OD measurement at regular intervals along the tube length.
- Surface Inspection: Visual and automated surface scanning for scratches, dents, oxidation, or other cosmetic defects.
5. Applications
Stainless steel coil tubes find extensive application across diverse industrial sectors due to their combination of corrosion resistance, mechanical strength, hygienic surface properties, and processing versatility.
5.1 Key Application Areas
- Automotive Industry (汽车工业): Exhaust system components, turbocharger pipes, fuel injection lines, and structural reinforcement tubing. The coil form enables high-speed automated cut-and-form production lines.
- Heat Exchangers & Cooling Systems (换热器与冷却系统): Brazed plate heat exchangers, condenser tubes, evaporator coils, and radiator components. The continuous coil length minimizes weld joints, reducing potential leak points.
- Water Pump & Fluid Transfer Systems (水泵与流体传输系统): Coil tubes are integral to the construction of pump housings, impeller guide vanes, and fluid conduits. Their seamless, continuous nature ensures pressure integrity and hygienic fluid handling in applications ranging from domestic water pumps to industrial chemical transfer systems.
- Food & Beverage Processing (食品加工): Sanitary-grade tubing for dairy processing, beverage filling lines, and food-grade fluid transfer. The smooth, passivated surface resists bacterial adhesion and facilitates CIP (Clean-in-Place) cleaning.
- Pharmaceutical & Medical Devices (医药与医疗器械): Precision tubing for syringe components, infusion sets, dialysis equipment, and medical gas delivery systems. Requires biocompatible surface finishes and strict particulate control.
- Architectural & Decorative Applications (建筑装饰): Handrails, railings, balustrades, curtain wall framing, and structural decorative elements. Available in a wide range of surface finishes including mirror, hairline, and PVD coatings.
- Oil & Gas Industry (石油天然气行业): Downhole tubing, wellhead connections, and subsea pipeline components requiring resistance to sour gas (H₂S) and chloride-induced stress corrosion cracking.
- Chemical Processing (化工处理): Reactor internals, heat transfer coils, and process piping for aggressive chemical environments. Grade 316L and 904L coil tubes provide exceptional resistance to acids, alkalis, and halide solutions.
- Energy & Power Generation (能源与发电): Boiler tubes, superheater elements, solar thermal absorber tubes, and nuclear-grade heat exchanger tubing.
- Wire & Cable Manufacturing (线缆制造): Protective tubing for optical fiber, electrical cable sheathing, and armored cable jacketing.
6. Quality Certifications & Standards Compliance
Wenzhou Jixing Metal Materials Co., Ltd. maintains a comprehensive quality management framework ensuring that all stainless steel coil tube products meet or exceed internationally recognized standards.
6.1 Management System Certifications
- ISO 9001:2015 — Quality Management Systems (质量管理体系认证)
- ISO 14001:2015 — Environmental Management Systems (环境管理体系认证)
- ISO 45001:2018 — Occupational Health & Safety Management Systems (职业健康安全管理体系认证)
- CE Marking — European Conformity compliance for applicable product categories
6.2 Product Standard Compliance
- ASTM A554 — Standard Specification for Seamless and Welded Stainless Steel Pipe
- ASTM A312 — Standard Specification for Seamless, Welded, and Heavy-Walled Austenitic Chromium-Stainless Steel Pipes and Tubes
- ASTM A269 — Standard Specification for Seamless and Welded Austenitic Stainless Steel Tube for Chemical and General Applications
- EN 10217-1 — Stainless Steel Tubes for General Purposes
- EN 10216-5 — Non-Heat Resistant Seamless Tubes for Technical Uses
- GB/T 14976 — Chinese National Standard for Seamless Stainless Steel Tubes for Fluid Transport
- GB/T 12771 — Chinese National Standard for Welded Stainless Steel Tubes for Fluid Transport
- JIS G3446 / JIS G3459 — Japanese Industrial Standards for Stainless Steel Tubes
- ASME SA-213 / SA-269 — American Society of Mechanical Engineers Boiler & Pressure Vessel Code
6.3 Material Traceability
Each coil of stainless steel tube is accompanied by a Mill Test Certificate (MTC) or En 10204 3.1 Certificate, providing full traceability of chemical composition, mechanical properties, heat treatment records, and dimensional verification data. This documentation ensures compliance with customer quality requirements and regulatory mandates across all target markets.