Stainless Steel Coil Tube (Coiltube) – Series 1589
Product Overview
The Stainless Steel Coil Tube (Coiltube), designated under product series 1589 by Wenzhou Jixing Metal Materials Co., Ltd., is a precision-engineered continuous coil of stainless steel tubing designed for demanding industrial, HVAC (Heating, Ventilation, and Air Conditioning), and fluid transport applications. This product is manufactured as a seamless or welded stainless steel tube wound into a continuous coil configuration, enabling efficient processing, cutting, and fabrication downstream. The coil tube form factor eliminates the need for jointing multiple straight-length sections, reducing labor costs and improving system integrity.
This product is particularly suited for applications involving condensate drainage systems, heat exchanger coil assemblies, and fan coil unit (FCU) water circuits, where corrosion resistance, dimensional accuracy, and hygienic surface finish are critical performance parameters.
Material & Properties
Material Composition
The coil tube is fabricated from high-grade austenitic stainless steel, typically conforming to the following grades:
- ASTM A269 / UNS S30408 (304) – General-purpose corrosion-resistant alloy with excellent weldability
- ASTM A269 / UNS S31603 (316) – Enhanced resistance to pitting and crevice corrosion due to molybdenum addition
- ASTM A213 / UNS S30408 (304) – For heat exchanger and boiler tube applications
- ASTM A213 / UNS S31603 (316) – For aggressive chemical and marine environments
Mechanical Properties
- Tensile Strength: 515–720 MPa (depending on grade and condition)
- Yield Strength: 205–310 MPa (0.2% offset)
- Elongation at Break: ≥35% (minimum)
- Hardness: 18–30 HRB (annealed condition)
- Thermal Conductivity: 16.3 W/(m·K) at 300 K
- Thermal Expansion Coefficient: 17.3 × 10⁻⁶ /°C (10–100°C)
Corrosion Resistance
The austenitic stainless steel matrix provides outstanding resistance to atmospheric corrosion, dilute acids, alkalis, and condensate water containing dissolved chlorides at moderate concentrations. The chromium oxide passive layer (Cr₂O₃) self-heals in the presence of oxygen, ensuring long-term durability in HVAC condensate and potable water applications.
Specifications
| Parameter | Specification |
|---|---|
| Product Series | 1589 |
| Product Type | Continuous Coil Tube (Coiltube) |
| Outer Diameter (OD) | 6.0 mm – 50.8 mm (1/4" – 2") |
| Wall Thickness | 0.5 mm – 3.0 mm |
| Coil Length (per spool) | 100 m – 500 m (configurable) |
| Coil Inner Diameter | 300 mm – 600 mm |
| Coil Outer Diameter | ≤ 1,200 mm |
| Coil Weight (typical) | 500 kg – 2,000 kg per coil |
| Surface Finish | No. 1 (Pickled), 2B (Cold Rolled & Annealed), BA (Bright Annealed), or Custom |
| Manufacturing Method | Pierced Seamless / Cold Drawn / ERW Welded |
| Temperature Range | −196°C to +870°C (depending on grade) |
| Pressure Rating | Up to 10 MPa (depending on wall thickness and OD) |
| Standard Compliance | ASTM A269, ASTM A213, EN 10217-7, GB/T 12771, GB/T 14976 |
| Applicable Media | Water, Condensate, Steam, Food-grade Liquids, Chemical Solutions |
Manufacturing Process
Process Flow
- Raw Material Selection: Virgin stainless steel slabs or billets of certified chemical composition are selected from approved suppliers, with mill test certificates (MTC) verifying compliance with specified alloy grades.
- Hot Rolling / Piercing: Billets are reheated to 1,100–1,250°C and hot-rolled into hollow tubes or pierced through a mandrel to produce seamless tube stock.
- Pickling & Descaling: The hot-rolled tube is acid-pickled (typically H₂SO₄ + HNO₃ mixture) to remove the scale layer and restore the passive chromium oxide surface.
- Cold Drawing / Expansion: The tube is cold-drawn through precision dies to achieve the target outer diameter and wall thickness with tight dimensional tolerances (±0.1 mm OD, ±10% wall thickness).
- Intermediate Annealing: Periodic solution annealing (1,050–1,150°C followed by water quenching) is performed to relieve cold-work hardening and restore ductility.
- Final Dimensional Control: Precision cold finishing ensures dimensional accuracy and surface quality to specification.
- Solution Treatment & Final Annealing: Final solution heat treatment at 1,050°C with rapid quenching ensures full austenitic microstructure and maximum corrosion resistance.
- Coiling: The continuous tube is wound onto a precision coiling stand under controlled tension to produce the final coil tube configuration with uniform coil geometry.
- Quality Inspection: Each coil undergoes hydrostatic pressure testing, dimensional measurement, spectrographic analysis, and visual inspection prior to packaging.
Key Process Advantages
- Continuous coil form eliminates butt joints, reducing potential leak paths
- Cold drawing achieves superior dimensional accuracy (±0.1 mm) compared to hot-rolled alternatives
- Solution annealing ensures full recrystallization and uniform microstructure
- Hydrostatic testing at 1.5× working pressure guarantees leak-free integrity
Applications
HVAC & Fan Coil Unit Systems
The coil tube is extensively used in the construction of fan coil units (FCU), where it serves as the primary heat exchange medium for air conditioning and heating circuits. The condensate drainage systems associated with FCUs require precise pipe diameter selection based on condensate volume calculations, and the corrosion-resistant properties of stainless steel coil tube ensure long-term reliability in moist, potentially corrosive environments.
Additional Applications
- Food & Beverage Industry: Sanitary-grade fluid transfer lines, CIP (Clean-in-Place) systems
- Pharmaceutical Manufacturing: Process piping for purified water and steam distribution
- Chemical Processing: Transfer lines for dilute acids, alkalis, and organic solvents
- Power Generation: Boiler feedwater lines, condensate return systems
- Automotive & Aerospace: Precision tubing for fuel systems and hydraulic circuits
- Medical Equipment: Endoscopy tubing, fluid delivery systems
- Building Services: Potable water distribution, fire suppression systems
Quality Certifications & Standards Compliance
Manufacturing Certifications
- ISO 9001:2015 – Quality Management System
- ISO 14001:2015 – Environmental Management System
- ISO 45001:2018 – Occupational Health & Safety Management System
- ISO 3834-2 – Quality Requirements for Fusion Welding of Metallic Materials (where welded variants are produced)
Product Standards
- ASTM A269 – Standard Specification for Seamless and Welded Austenitic Stainless Steel Tubes for Chemical and Heat-Transfer Applications
- ASTM A213 – Standard Specification for Austenitic Stainless Steel Seamless Heat-Exchanger and Heat-Treat Tubing
- EN 10217-7 – Non-alloy and Alloy Steel Tubes for Pressure Purposes – Part 7: Cold Drawn Tubes for Higher Requirements
- GB/T 12771 – Welded Stainless Steel Tubes for Fluid Transport
- GB/T 14976 – Seamless Stainless Steel Tubes for Fluid Transport
Inspection & Testing
- Chemical Composition Analysis: Spectrographic verification (OES/ICP) of each heat lot
- Mechanical Testing: Tensile, yield, and elongation testing per ASTM A370
- Hydrostatic Pressure Test: 100% of coils tested at 1.5× design pressure for 30 seconds minimum
- Dimensional Inspection: OD, wall thickness, and roundness verified via ultrasonic and caliper measurement
- Surface Quality: Visual and magnetic particle inspection for surface defects
- Intergranular Corrosion Test: ASTM A262 Practice A (for sensitization resistance verification, where applicable)
- Mill Test Certificate (MTC): EN 10204 Type 3.1 or Type 3.2 provided with each shipment
Unique Selling Points
- Continuous Coil Configuration: Eliminates butt-weld joints, significantly reducing leak risk and installation labor in long-run piping systems
- Precision Cold-Drawn Dimensions: Tight tolerances (±0.1 mm) ensure reliable fitment with standard fittings and heat exchanger headers
- Full Solution-Annealed Condition: Guarantees maximum corrosion resistance and uniform mechanical properties throughout the coil
- Multi-Grade Availability: 304 and 316 grades available to match specific service environment requirements
- Traceability: Full heat-lot traceability from raw material to finished coil, supported by comprehensive MTC documentation
- HVAC-Optimized: Proven performance in fan coil unit condensate systems with validated performance data for condensate volume calculations and drainage pipe diameter selection
Technical Note: For HVAC fan coil unit applications, the condensate drainage pipe diameter should be selected based on the calculated condensate volume, which depends on the unit's cooling capacity, indoor air humidity ratio, and latent heat load. The stainless steel coil tube's smooth internal surface (Ra ≤ 0.8 μm) minimizes condensate adhesion and promotes efficient drainage, reducing the risk of water accumulation and microbial growth within the system.