Stainless Steel Coil Tube — Fan Coil Unit Application (Wenzhou Jixing Metal Materials)
Product Overview
The Stainless Steel Coil Tube (Coiltube) manufactured by Wenzhou Jixing Metal Materials Co., Ltd is a precision-engineered product specifically designed for use in fan coil units (风机盘管空调器), including the well-known "Penguin Brand" (企鹅牌) HVAC systems. These coil tubes serve as the primary heat exchange medium, transferring thermal energy between the circulating refrigerant or water circuit and the ambient air stream. The product is supplied in continuous coil form to facilitate efficient downstream manufacturing, minimizing waste and ensuring dimensional consistency throughout production runs.
As a critical component in commercial and residential air conditioning systems, the coil tube must meet stringent requirements for thermal conductivity, corrosion resistance, mechanical integrity, and long-term reliability under cyclic thermal stress conditions.
Material & Properties
The coil tube is fabricated from high-grade stainless steel conforming to international material standards. The selection of stainless steel over conventional copper or aluminum tubing offers distinct advantages in specific application environments, particularly where corrosion resistance, hygiene, and long service life are paramount.
Key Material Characteristics
- Grade Options: AISI 304 (UNS S30408), AISI 316 (UNS S31603), and AISI 321 (UNS S32101) depending on application requirements
- Chromium Content: Minimum 18% Cr for 304 grade; minimum 16.5% Cr for 316 grade, providing robust passive film formation
- Nickel Content: 8–10.5% Ni (304); 10–14% Ni (316) for enhanced austenitic stability
- Molybdenum (Mo): 2–3% in 316 grade for superior chloride pitting resistance
- Titanium Stabilization: Present in 321 grade (0.5–0.7% Ti) to prevent intergranular sensitization at elevated temperatures
- Surface Finish: Pickled and passivated (2B finish) or electropolished (Ra ≤ 0.4 μm) for hygienic applications
- Maximum Service Temperature: Up to 870°C (304); up to 870°C (316); up to 900°C (321)
- Corrosion Resistance: Excellent resistance to atmospheric, aqueous, and mildly acidic environments; superior performance in chloride-containing media (316 grade)
- Thermal Conductivity: 16.3 W/(m·K) at 25°C (304 grade)
- Yield Strength: Minimum 205 MPa (304, annealed condition); minimum 170 MPa (316, annealed condition)
- Tensile Strength: Minimum 515 MPa (304); minimum 485 MPa (316)
- Elongation: Minimum 40% (304); minimum 35% (316)
Specifications
| Parameter | Specification | Standard / Reference |
|---|---|---|
| Outer Diameter (OD) | 3.0 mm – 12.7 mm (commonly 6.35 mm, 9.53 mm) | ASTM A213 / ASME SA-213 |
| Wall Thickness | 0.3 mm – 1.0 mm (typical: 0.5 mm – 0.8 mm) | ASTM A213 Type 304/316 |
| OD Tolerance | ±0.05 mm (precision grade); ±0.1 mm (standard grade) | ISO 4414 |
| Wall Thickness Tolerance | ±10% of nominal | ASTM A213 |
| Coil Length | Customizable; typical range 50 m – 500 m per coil | Manufacturer specification |
| Coil Inner Diameter | 200 mm – 600 mm (depending on tube OD and wall thickness) | Manufacturer specification |
| End Condition | Plain cut, or with protective caps to prevent contamination | — |
| Surface Condition | Interior and exterior pickled and passivated; free from scale, stains, and mechanical damage | ASTM A380 |
| Welding Quality | Seamless or welded with full-penetration weld; 100% radiographic inspection available | ASME BPV Code Section VIII |
| Heat Treatment | Annealed and pickled (A&P condition) for maximum ductility and corrosion resistance | ASTM A213 |
| Hydrostatic Test Pressure | Minimum 5.0 MPa for standard tubes; custom pressures available | ASME SA-213 |
| Temperature Range (Service) | −196°C to +400°C (continuous); up to 870°C (intermittent) | ASME BPV Code |
| Maximum Working Pressure | Up to 10.0 MPa (design-dependent) | ASME BPV Code Section VIII Div. 1 |
| Application Standard | ASHRAE 90.1; EN 14511; ISO 13380 | — |
| Product Serial No. | 1505 | Internal catalog reference |
Manufacturing Process
The production of stainless steel coil tubes at Wenzhou Jixing Metal Materials Co., Ltd follows a rigorously controlled multi-stage manufacturing process to ensure consistent quality and dimensional accuracy:
- Raw Material Selection & Inspection: Hot-rolled stainless steel strip is sourced from certified mills and subjected to incoming inspection for chemical composition (via optical emission spectrometry, OES), mechanical properties, and surface quality.
- Cold Rolling: The strip is cold-rolled to the target thickness with precise gauge control, achieving the required wall thickness with minimal thickness variation across the coil width.
- Pickle & Anneal (Pickling and Annealing): The cold-rolled strip is annealed at 1050–1150°C followed by acid pickling to remove oxide scale and restore full austenitic microstructure, ensuring optimal formability and corrosion resistance.
- Forming / Tube Making: The flat strip is fed through a series of precision rollers in a tube-making machine to form the tubular cross-section. For seamless tubes, the longitudinal seam is formed and welded using high-frequency induction welding (HF welding) or TIG welding with argon shielding gas.
- Weld Heat-Affected Zone (HAZ) Treatment: The HAZ is stabilized through post-weld annealing or solution treatment to prevent chromium carbide precipitation and intergranular corrosion susceptibility.
- Heat Exchanger Fin Attachment (if applicable): For fan coil unit-specific tubes, fins (laminated aluminum or copper) may be mechanically or brazed onto the tube OD to increase heat transfer surface area.
- Coiling: The finished tube is coiled to the specified inner diameter using a precision coiler, ensuring uniform coil formation without kinks, flattening, or surface damage.
- Quality Inspection: Each coil undergoes comprehensive inspection including visual examination, dimensional verification (OD, wall thickness, straightness), hydrostatic pressure testing, and non-destructive testing (NDT) — including eddy current testing (ECT) and ultrasonic testing (UT) — to detect internal and external defects.
- Passivation & Packaging: Final passivation treatment is applied to enhance the passive chromium oxide film. Coils are wrapped in protective film, placed in wooden or metal crates, and labeled with full traceability documentation.
Applications
The stainless steel coil tube from Wenzhou Jixing Metal Materials is primarily engineered for the following application domains:
1. Fan Coil Units (FCUs) — HVAC Systems
- Commercial building air conditioning systems (office towers, hospitals, hotels, airports)
- Residential central air conditioning systems
- Industrial process cooling and heating
- Chilled beam and radiant cooling systems
- Integrated with "Penguin Brand" (企鹅牌) and equivalent OEM fan coil unit platforms
2. Heat Exchanger Manufacturing
- Plate-and-fin heat exchangers
- Shell-and-tube heat exchangers
- Evaporators and condensers for refrigeration and air conditioning
- Plate heat exchangers for district heating systems
3. Specialized Industrial Applications
- Food processing and pharmaceutical equipment (hygienic-grade 316L tubing)
- Marine and coastal HVAC systems (chloride-resistant 316 grade)
- Cleanroom HVAC systems (low-particulate electropolished tubing)
- Chemical plant process cooling circuits
Quality Certifications & Compliance
Wenzhou Jixing Metal Materials Co., Ltd maintains a comprehensive quality management system and holds the following certifications and compliances:
- ISO 9001:2015 — Quality Management System certification ensuring consistent product quality and process control
- ISO 14001:2015 — Environmental Management System certification
- ISO 45001:2018 — Occupational Health and Safety Management System
- ASME SA-213 / ASTM A213 — Compliance with international standards for seamless austenitic stainless steel tubes for heat exchangers and heat transfer equipment
- EN 10216-5 — European standard for welded stainless steel tubes for heat exchangers and similar heat transfer apparatus
- ASME BPV Code Section VIII Division 1 — Compliance for pressure-containing equipment applications
- Mill Test Reports (MTRs): Full chemical analysis and mechanical property certification provided with each shipment
- Traceability: Each coil is assigned a unique heat number and coil identification number enabling full production traceability from raw material to finished product
- Third-Party Inspection: Available upon request (e.g., SGS, Bureau Veritas, TÜV Rheinland)
Unique Selling Points
- Superior Corrosion Resistance: Stainless steel coil tubes offer dramatically extended service life compared to conventional copper or carbon steel alternatives, particularly in humid, coastal, or chemically aggressive environments
- Hygienic Design: Smooth interior surfaces (electropolished Ra ≤ 0.4 μm) prevent biofilm formation and facilitate CIP (Clean-In-Place) and SIP (Sterilize-In-Place) procedures
- Dimensional Precision: Tight OD and wall thickness tolerances (±0.05 mm) ensure optimal fit with fin-stamping and brazing equipment in heat exchanger manufacturing
- Full Traceability: Complete material certification and batch traceability documentation provided with every order
- Customization Capability: Flexible ordering of tube dimensions, coil lengths, surface finishes, and packaging configurations to meet specific OEM requirements
- Cost-Effective Lifecycle: Although initial material cost is higher than copper, the extended service life and reduced maintenance requirements yield superior total cost of ownership (TCO)
- Environmental Sustainability: Stainless steel is 100% recyclable; Wenzhou Jixing Metal Materials implements responsible sourcing and end-of-life recycling programs
Note: The product knowledge reference (Serial No. 1505) is associated with technical learning materials related to "Penguin Brand" fan coil unit systems. The specifications presented herein reflect the standard product configuration and may be customized upon request. All dimensional and material data should be verified against the specific purchase order and applicable engineering drawings for each project.