Stainless Steel Coil Tube for Heat Exchanger Applications
Product Overview
The Stainless Steel Coil Tube (SCT) is a precision-engineered tubular component designed primarily for integration into coil-type and shell-and-tube heat exchanger systems. Manufactured by Wenzhou Jixing Metal Materials Co., Ltd., this product series is engineered to deliver superior thermal transfer efficiency, mechanical durability, and corrosion resistance under demanding industrial operating conditions. The coil tube geometry enables compact heat exchange surfaces with high surface-area-to-volume ratios, making it ideal for applications requiring intensive heat dissipation or absorption within constrained spatial footprints.
Unlike conventional straight-tube configurations, coil tube assemblies leverage the inherent turbulence generated by fluid flow through curved geometries, significantly enhancing convective heat transfer coefficients. This product line adheres to international standards governing pressure vessel and heat exchanger components, ensuring reliable performance across a wide range of thermal, chemical, and mechanical service environments.
Material & Properties
Base Material Grades
- Austenitic Stainless Steels: AISI 304 (UNS S30400), AISI 316 (UNS S31600), AISI 316L (UNS S31603), and AISI 321 (UNS S32100)
- Duplex Stainless Steels: SAF 2205 (UNS S31803), SAF 2507 (UNS S32750)
- High-Nickel Alloys: Hastelloy C-276, Inconel 625, Monel 400
- Specialty Grades: AISI 304L (UNS S30403), AISI 310S (UNS S31008)
Mechanical Properties
- Tensile Strength (Ultimate Tensile Strength, UTS): 515–720 MPa (depending on grade and cold-work condition)
- Yield Strength: 205–450 MPa
- Elongation at Break: ≥ 40% (annealed condition)
- Thermal Conductivity: 14.6–16.3 W/(m·K) at 20°C (AISI 304 reference)
- Thermal Expansion Coefficient: 17.3 × 10⁻⁶ /°C (AISI 304, 20–100°C)
Corrosion Resistance
- Excellent resistance to atmospheric corrosion, mild acids, and alkaline solutions
- Superior pitting and crevice corrosion resistance (AISI 316L with molybdenum addition ≥ 2%)
- Intergranular corrosion resistance verified per ASTM A262 Practice E (ASTM A999 for stabilized grades)
- Resistance to stress corrosion cracking (SCC) in chloride-containing environments (controlled via low-carbon or stabilized grades)
Operating Temperature Range
From cryogenic temperatures (−196°C) up to 870°C (continuous service for austenitic grades), with specific grade-dependent limits for high-temperature oxidation resistance and mechanical integrity.
Specifications
| Parameter | Specification Range | Standard Reference |
|---|---|---|
| Outer Diameter (OD) | 6.0 mm – 25.4 mm (1/4" – 1") | ASTM A213 / GB/T 14976 |
| Wall Thickness | 0.5 mm – 2.0 mm | ASTM A213 / EN 10216-5 |
| Coil Diameter | 50 mm – 500 mm | Customer specification |
| Coil Length (Uncoiled) | 10 m – 500 m (continuous) | ASTM A213 |
| Surface Finish | Mill finish (Ra ≤ 1.6 μm); Electropolished (Ra ≤ 0.4 μm); Passivated | ASTM A967 / GB/T 8170 |
| Heat Treatment Condition | Solution annealed (1040–1150°C water quench); Cold-worked; Stress-relieved | ASTM A213 |
| Maximum Operating Pressure | Up to 40 MPa (design-dependent) | ASME BPVC Section VIII |
| End Preparation | Plain end; Beveled; Threaded (BSP/NPT); Flanged; Soldered | ASME B1.20.1 / GB/T 7306 |
| Coil Pitch | 5 mm – 30 mm (adjustable per design) | Customer specification |
| Number of Turns | 3 – 200 (as required) | Customer specification |
| Tolerance on OD | ± 0.1 mm (standard); ± 0.05 mm (precision) | ASTM A213 / EN 10217 |
| Coil Diameter Tolerance | ± 1.5% | Customer specification |
| Delivery Condition | Coiled; Cut-to-length straight tubes; Assembled coil bundles | — |
| Minimum Order Quantity (MOQ) | 500 meters (standard grades); Negotiable (specialty alloys) | — |
Manufacturing Process
1. Raw Material Procurement & Inspection
Hot-rolled stainless steel strip or seamless tube stock is sourced from certified mills with full chemical composition analysis (per ASTM E415 spectrographic analysis) and mechanical property verification. Each incoming lot undergoes visual inspection, dimensional verification, and non-destructive testing (NDT) including ultrasonic testing (UT) for internal defects and eddy current testing (ECT) for surface discontinuities.
2. Cold Drawing / Cold Reduction
Tube blanks are cold-drawn through precision tungsten carbide dies to achieve the required outer diameter and wall thickness tolerances. This process enhances mechanical properties through strain hardening, increases surface finish quality, and ensures dimensional consistency. Multiple drawing passes may be employed for tight tolerance requirements.
3. Heat Treatment (Solution Annealing)
Cold-worked tubes undergo solution annealing at temperatures between 1040°C and 1150°C, followed by rapid water quenching. This process dissolves carbide precipitates, restores full austenitic microstructure, maximizes corrosion resistance, and relieves residual stresses introduced during forming.
4. Coiling / Forming
Annexed tubes are formed into precise helical coils using CNC-controlled coiling machines. The coiling process maintains uniform bend radius, consistent pitch, and controlled spring-back compensation. Critical parameters monitored include:
- Bend radius uniformity (± 0.5% of nominal coil diameter)
- Pitch consistency across the full coil length
- Absence of kinking, flattening, or wrinkling at bend locations
- Spring-back compensation within ± 1.5% of target coil diameter
5. Surface Treatment & Finishing
- Acid Pickling: Removal of oxide scale and surface contaminants using mixed acid solutions (nitric + hydrofluoric acid) per ASTM A380
- Passivation: Chemical treatment to enhance passive chromium oxide film formation per ASTM A967 / ASTM A380
- Electropolishing: Electrochemical smoothing for critical hygiene or ultra-low Ra surface requirements (Ra ≤ 0.4 μm)
- Internal Bore Cleaning: Mechanical or chemical cleaning to ensure fluid pathway integrity
6. Quality Inspection & Testing
- Hydrostatic Pressure Testing: Performed at 1.5× maximum operating pressure for a minimum dwell time of 5 seconds per ASTM A213
- Dimensional Inspection: Coordinate Measuring Machine (CMM) verification of coil diameter, pitch, and tube OD/wall thickness
- Chemical Analysis: Spectrographic verification of alloy composition per ASTM E415
- Mechanical Testing: Tensile testing per ASTM A370 on representative samples
- Corrosion Testing: Salt spray testing (ASTM B117), intergranular corrosion testing (ASTM A262), and pitting resistance index (PREN) calculation
- Visual Inspection: 100% inspection for surface defects, weld integrity, and dimensional conformity
7. Packaging & Dispatch
Finished coil tubes are individually wrapped in moisture-resistant protective film, placed in wooden or steel crates with adequate cushioning, and labeled with full traceability documentation including heat number, specification, test certificates, and dimensional data.
Applications
1. Oil & Gas Industry
- Wellhead heat exchangers for produced water and gas temperature control
- Subsea heat exchangers for downhole temperature management
- Refinery crude oil preheating and product cooling systems
- Gas processing plant dehydration and condensate handling
2. Chemical & Petrochemical Processing
- Reactor cooling and heating systems handling aggressive chemical media
- Distillation column overhead condensers and reboilers
- Heat recovery systems in acid production and chlor-alkali processes
- Pharmaceutical intermediate synthesis temperature control
3. Power Generation
- Condenser tube bundles in thermal power plants
- Feedwater heaters and economizers
- Renewable energy systems (solar thermal collectors, geothermal heat exchangers)
- Nuclear auxiliary cooling systems (non-radiation zones)
4. Food & Beverage Processing
- Ultra-High Temperature (UHT) pasteurization and sterilization systems
- Dairy processing equipment (milk pasteurizers, cream separators)
- Beer and beverage brewing heat exchange systems
- Food-grade condensers and evaporators
5. Marine & Shipbuilding
- Ship engine cooling systems and heat exchangers
- Ballast water treatment systems
- Offshore platform heating and cooling circuits
- Marine waste water treatment equipment
6. HVAC & Refrigeration
- Air conditioning evaporator and condenser coils
- Industrial chiller heat exchangers
- Cryogenic cooling systems
- Heat pump systems for commercial and industrial applications
7. Pulp & Paper Industry
- Recovery boiler heat recovery systems
- Pulp digesters and extraction systems
- Paper machine heated rolls and drying cylinders
Quality Certifications & Standards Compliance
International Standards
- ASTM A213: Standard Specification for Seamless Austenitic Stainless Steel Tubing for High-temperature Service
- ASTM A269: Standard Specification for Seamless and Welded Austenitic Stainless Steel Tubing for Chemical and Similar Severe Service
- EN 10216-5: Seamless and welded stainless steel tubes for technical purposes — Part 5: Technical delivery conditions for austenitic and austenitic-ferritic tubes
- EN 10217-7: Heat-resistant, high-strength and creep-resistant seamless and welded tubes — Part 7: Additional technical delivery conditions for stainless steel tubes
- ASME BPVC Section VIII: Boiler and Pressure Vessel Code — Division 1 & 2
- ISO 4500: Occupational Health and Safety Management Systems
- ISO 9001:2015: Quality Management Systems
- ISO 14001:2015: Environmental Management Systems
Industry-Specific Certifications
- ASME "S" Stamp: Authorized Manufacturer for stainless steel tubing
- API 5L: Specification for Line Pipe (where applicable for flow lines)
- PED (Pressure Equipment Directive) 2014/68/EU: European conformity marking for pressure equipment
- CRN (Canadian Registration Number): For Canadian market compliance
- NS (National Board): Registration for pressure vessel components
- 3-A Sanitary Standards: For food and pharmaceutical applications
- EHEDG (European Hygienic Engineering and Design Group): Compliance for hygienic equipment
Testing & Certification Documentation
- Mill Test Certificates (MTC) per EN 10204 Type 3.1
- Third-party inspection available (TÜV, Bureau Veritas, DNV, Lloyd's Register)
- Full traceability from raw material heat number to finished product
- Non-destructive testing reports (UT, PT, ECT) available upon request