Stainless Steel Coil Tube (Coil Tube) — Wenzhou Jixing Metal Materials Co., Ltd.
1. Product Overview
The Stainless Steel Coil Tube (Product No. 1376) is a precision-engineered continuous coil form of stainless steel tubing manufactured by Wenzhou Jixing Metal Materials Co., Ltd. This product is supplied in a coiled configuration, offering maximum material utilization, reduced cutting waste, and seamless integration into automated forming and fabrication lines. Coil tubes are widely recognized in industrial applications for their uniform dimensional accuracy, superior surface finish, and consistent metallurgical properties throughout the coil length.
Unlike straight-length tubing, coil tubes provide continuous material supply that minimizes butt-weld joints, thereby enhancing structural integrity and reducing potential leak points in pressure-containing systems. This makes them particularly suitable for hydraulic, pneumatic, heat exchanger, and fluid transport applications where reliability and corrosion resistance are paramount.
2. Material & Properties
2.1 Common Alloy Grades
- Austenitic Grades: AISI 304 (UNS S30400), AISI 304L (UNS S30403), AISI 316 (UNS S31600), AISI 316L (UNS S31603), AISI 321 (UNS S32100), AISI 347 (UNS S34700)
- Ferritic Grades: AISI 430 (UNS S43000), AISI 439 (UNS S43900), AISI 444 (UNS S44400)
- Duplex Grades: UNS S31803 (2205), UNS S32750 (2507)
- Custom Alloy Grades: Available upon request with tailored chemical compositions
2.2 Mechanical Properties (Typical — Annealed Condition, Grade 304L)
| Property | Value | Standard Reference |
|---|---|---|
| Tensile Strength (Rm) | ≥ 515 MPa (74,700 psi) | ASTM A213 / A269 |
| Yield Strength (Rp0.2) | ≥ 205 MPa (29,700 psi) | ASTM A213 / A269 |
| Elongation (A50mm) | ≥ 35% | ASTM A213 / A269 |
| Hardness (HBW) | ≤ 200 | ASTM E10 |
| Specific Gravity | 8.00 | — |
| Thermal Conductivity (at 100°C) | 16.3 W/(m·K) | — |
| Linear Thermal Expansion (20–100°C) | 17.3 × 10-6 /K | — |
2.3 Corrosion Resistance
Stainless steel coil tubes exhibit exceptional resistance to atmospheric corrosion, intergranular corrosion, and stress corrosion cracking (SCC), particularly in grades containing molybdenum (e.g., 316L). The low-carbon "L" designations (304L, 316L) provide enhanced resistance to sensitization during welding and high-temperature service.
3. Specifications
| Parameter | Specification Range | Standard |
|---|---|---|
| Outer Diameter (OD) | Φ 3.0 mm – Φ 219.1 mm (⅛" – 8") | ASTM A269 / A213 |
| Wall Thickness (WT) | 0.3 mm – 12.7 mm (0.012" – 0.500") | ASTM A269 / A213 |
| OD Tolerance | ± 0.05 mm – ± 0.50 mm (per diameter range) | ASTM A213 Table 3 |
| WT Tolerance | ± 10% (min. ± 0.05 mm) | ASTM A269 / A213 |
| Coil Inner Diameter (ID) | Φ 300 mm – Φ 1,500 mm | Customer Specification |
| Coil Weight | 500 kg – 3,000 kg per coil | Customer Specification |
| Surface Finish | No. 1 (Cold Rolled), 2B (Bright Annealed), BA (Bright Annealed), No. 4 (Brushed), HL (Hairline), Mirror (8K) | ASTM A480 / ASME SA-480 |
| Pickling & Passivation | H2SO4/HNO3 pickling followed by nitric acid passivation | ASTM A967 |
| Heat Treatment | Full Annealing (Solution Annealing) at 1050°C – 1150°C with water or air quench | ASTM A213 |
| End Condition | Plain end, beveled end, threaded end, or capped end | Customer Specification |
| Packaging | Wooden crate, steel strapping, VCI (Vapor Corrosion Inhibitor) film, moisture-proof wrapping | ISO 11607 |
4. Manufacturing Process
4.1 Process Flow Diagram
- Raw Material Receiving & Inspection: Ingot or billet material is received and subjected to spectrographic analysis for chemical composition verification (PMI — Positive Material Identification).
- Hot Rolling: Billet is reheated to 1,150°C – 1,250°C and hot-rolled into seamless tube blanks or ERW (Electric Resistance Welded) strip.
- Piercing & Enlarging: For seamless tubing, the hot billet is pierced through a mandrel and enlarged to the desired OD range.
- Cold Drawing / Cold Rolling: The hot-rolled tube is cold-drawn through precision dies or cold-rolled to achieve final OD, WT, and dimensional tolerances. This process enhances surface finish and mechanical properties.
- Solution Annealing: Tubes are annealed in a protective atmosphere (hydrogen or nitrogen) furnace at 1,050°C – 1,150°C to relieve cold-work stresses, restore ductility, and ensure uniform microstructure.
- Pickling & Passivation: Surface oxide scale is removed via acid pickling; a protective chromium oxide passive film is established through nitric acid passivation per ASTM A967.
- Hydrostatic Testing: Each tube is pressure-tested at 1.5× the maximum allowable working pressure (MAWP) to verify integrity and absence of porosity or defects.
- Coiling: Continuous tube is wound onto a coil former with controlled tension to prevent ovality, kinking, or springback. Coil geometry is verified for uniform pitch and ID.
- Final Inspection & Packaging: Dimensional verification, surface inspection, and mechanical testing are conducted before packaging for shipment.
4.2 Key Process Controls
- Online laser diameter gauges for real-time OD monitoring
- Eddy current testing for wall thickness and subsurface defect detection
- Inert gas atmosphere control during annealing to prevent re-oxidation
- Coil tension monitoring to maintain dimensional stability
5. Applications
5.1 Industrial Applications
- Heat Exchangers & Condensers: Coil tubes are ideal for hairpin bends and serpentine configurations in shell-and-tube heat exchangers, air coolers, and refrigeration systems.
- Hydraulic & Pneumatic Systems: Used in fluid power lines, instrumentation tubing, and high-pressure hydraulic circuits where corrosion resistance and fatigue strength are critical.
- Chemical Processing: Resistant to a wide range of acids, alkalis, and organic solvents — suitable for reactors, piping, and transfer lines in chemical and petrochemical plants.
- Food & Pharmaceutical Industry: 304L and 316L grades meet sanitary requirements (FDA-compliant) for food processing, dairy, and pharmaceutical fluid transport.
- Aerospace: High-temperature alloys (321, 347, Inconel) used in exhaust systems, fuel lines, and structural tubing.
- Automotive: Exhaust systems, fuel injection lines, turbocharger components, and emission control systems.
- Medical Devices: Precision-drawn tubing for surgical instruments, implantable devices, and medical gas systems.
5.2 Advantages of Coil Form
Continuous Supply: Eliminates butt-weld joints, reducing leak risk and improving system reliability.
Material Efficiency: Minimizes cutting losses — up to 15–20% material savings compared to straight lengths.
Automation Compatibility: Integrates seamlessly with automated tube-cutting, bending, and forming machinery.
Consistent Properties: Continuous production ensures uniform metallurgical properties along the entire coil length.
6. Quality Certifications
6.1 International Standards Compliance
| Standard | Scope |
|---|---|
| ASTM A213 | Seamless and welded austenitic stainless steel tubing for high-temperature service |
| ASTM A269 | Seamless, welded, and wrought austenitic stainless steel tubing for chemical and heat-exchange equipment |
| ASTM A480 / ASME SA-480 | Sheet and plate for chemical and general applications (surface finish reference) |
| ASTM A967 | Pickling and passivation of stainless steel parts |
| ASME BPVC Section VIII | Pressure vessel and piping code compliance |
| EN 10216-5 | European standard for seamless stainless steel tubes |
| GB/T 12771 | Chinese national standard for austenitic stainless steel welded tubes |
| ISO 9001:2015 | Quality Management System certification |
| ISO 14001:2015 | Environmental Management System certification |
| ISO 45001:2018 | Occupational Health and Safety Management System |
6.2 Testing & Certification Services
- MTC (Material Test Certificate) per EN 10204: 3.1 and 3.2 certificates available
- Third-Party Inspection (TPI): SGS, Bureau Veritas, DNV, Lloyd's Register inspection services
- NDT (Non-Destructive Testing): Eddy current, ultrasonic, magnetic particle, and radiographic testing
- Chemical Analysis: Optical emission spectrometry (OES) and wet chemical analysis
- Mechanical Testing: Tensile, hardness, impact (Charpy), and bend testing per applicable standards
- Corrosion Testing: Salt spray (ASTM B117), intergranular corrosion (ASTM A240), and pitting resistance (PREN value) testing
7. Unique Selling Points
- Precision Dimensional Control: Advanced cold-drawing and cold-rolling technology ensures OD tolerance as tight as ± 0.02 mm for precision applications.
- Superior Surface Quality: Mirror finish (Ra ≤ 0.0