Stainless Steel Coil Tube (Coil Tube) — Technical Product Specification
1. Product Overview
The Stainless Steel Coil Tube is a precision-engineered continuous tubular product manufactured by Wenzhou Jixing Metal Materials Co., Ltd. (Product No. 1374). This coil tube is supplied in a continuous coil configuration, enabling seamless integration into heat exchanger assemblies, HVAC (Heating, Ventilation, and Air Conditioning) systems, refrigeration units, and industrial fluid transport applications. The product is designed to deliver superior thermal conductivity, long-term structural integrity, and exceptional resistance to corrosion and condensation-related degradation in demanding environmental conditions.
Based on extensive field research and technical analysis — particularly the study titled "Analysis of Condensation Causes on the Outer Surface of Air Handling Unit (AHU) Coil Tube Drain Pan" — the design parameters of this coil tube have been optimized to minimize condensation-related issues, including external surface moisture accumulation on drain pans, which is a critical concern in air handling unit (风机盘管) applications. The product incorporates lessons learned from real-world condensation failure modes to ensure reliable performance in high-humidity environments.
2. Material & Properties
The coil tube is fabricated from high-grade austenitic stainless steel, selected for its optimal balance of mechanical strength, thermal performance, and corrosion resistance. The following material properties define the product's technical baseline:
- Base Alloy: Austenitic stainless steel conforming to ASTM A213 / GB/T 14976 standards
- Grade Options: 304 (06Cr19Ni10), 304L (022Cr19Ni10), 316L (022Cr17Ni12Mo2), and 321 (06Cr18Ni11Ti) — available upon specification
- Chromium (Cr) Content: 18–20% minimum, providing passive oxide film formation and corrosion resistance
- Nickel (Ni) Content: 8–12%, ensuring austenitic microstructure stability and ductility
- Molybdenum (Mo) Content: 2–3% (in 316L grade), enhancing resistance to pitting and crevice corrosion in chloride-rich environments
- Maximum Operating Temperature: Up to 870°C (1600°F) for 304 grade; up to 1035°C (1895°F) for 321 grade
- Minimum Operating Temperature: Down to cryogenic temperatures (−196°C / −321°F), maintaining ductility without brittle fracture
- Thermal Conductivity: 14.5–16.3 W/(m·K) at 25°C, depending on alloy grade
- Surface Finish: Mill finish, 2B finish, BA (Bright Annealed) finish, or custom electropolished finish available
- Hardness: ≤ 220 HV (annealed condition); up to 350 HV (cold-worked condition)
3. Specifications
| Parameter | Specification / Range |
|---|---|
| Product Category | Stainless Steel Coil Tube (盘管 Coiltube) |
| Product No. | 1374 |
| Outer Diameter (OD) | 6.0 mm – 50.8 mm (¼" – 2") |
| Wall Thickness (WT) | 0.5 mm – 3.0 mm (0.020" – 0.118") |
| Tolerance on OD | ±0.10 mm (per ASTM A213) |
| Tolerance on Wall Thickness | ±10% of nominal (minimum) |
| Coil Length | Continuous coil; standard lengths 100 m – 500 m per coil |
| Coil Inner Diameter (ID) | 200 mm – 600 mm (configurable) |
| End Form | Plain cut, beveled, or threaded ends |
| Heat Treatment | Full annealing (solution annealing) at 1050–1150°C, water or air quenched |
| Surface Roughness (Ra) | ≤ 0.8 μm (standard); ≤ 0.4 μm (electropolished) |
| Maximum Working Pressure | Up to 25 MPa (depending on OD and WT) |
| Hydrostatic Test Pressure | 2.0 × maximum working pressure (per GB/T 24511) |
| Standards Compliance | ASTM A213/A213M, GB/T 14976, EN 10216-5, JIS G3459 |
| Packaging | Wooden reel or steel frame; VCI (Vapor Corrosion Inhibitor) wrapped; moisture-proof inner lining |
| Shelf Life | Indefinite under proper storage conditions |
4. Manufacturing Process
The production of the Stainless Steel Coil Tube follows a rigorous, multi-stage manufacturing workflow to ensure dimensional accuracy, metallurgical integrity, and surface quality:
- Raw Material Inspection: Incoming stainless steel strip or wire is verified for chemical composition (via Spark OES — Optical Emission Spectroscopy) and mechanical properties before processing.
- Coil Forming (Rolling & Bending): Flat stainless steel strip is precision-rolled into a seamless tubular shape using a high-precision forming mill with synchronized roll stations. The coil is then bent into the desired coil geometry using a CNC (Computer Numerical Control) coil winding machine to maintain consistent curvature and spacing.
- Welding (if applicable): For welded coil tubes, the longitudinal seam is welded using TIG (Tungsten Inert Gas) welding with argon shielding gas to produce a clean, corrosion-resistant weld bead with minimal heat-affected zone (HAZ).
- Heat Treatment (Annealing): The formed coil tube undergoes full solution annealing at 1050–1150°C, followed by controlled cooling (water quench or air cool), to dissolve carbides, relieve residual stresses, and restore full austenitic ductility.
- Pickling & Passivation: Post-annealing, the tube surface is subjected to acid pickling (using nitric-hydrofluoric acid blend) to remove oxide scale, followed by passivation treatment to restore the passive chromium oxide film, ensuring optimal corrosion resistance.
- Dimensional Inspection: Each coil lot is inspected for outer diameter, wall thickness, roundness, and straightness using laser micrometers, ultrasonic thickness gauges, and automated optical inspection systems.
- Pressure Testing: Hydrostatic pressure testing is performed at 2.0× the maximum rated working pressure to verify weld integrity and absence of leaks.
- Final Surface Finishing: Optional electropolishing or mechanical polishing is available to achieve surface roughness values as low as Ra ≤ 0.4 μm for sanitary or high-purity applications.
- Packaging & Dispatch: Coils are secured on wooden or steel reels, wrapped with VCI (Vapor Corrosion Inhibitor) film and moisture-barrier material, and labeled with full traceability documentation.
5. Applications
The Stainless Steel Coil Tube is engineered for a broad spectrum of industrial and commercial applications, with particular emphasis on environments where corrosion resistance and thermal efficiency are paramount:
- HVAC Systems (Heating, Ventilation, and Air Conditioning): Used in air handling units (AHU), fan coil units (FCU / 风机盘管), and chiller coils for heating and cooling medium circulation. The product's design addresses condensation management on drain pans, preventing external surface moisture accumulation that can lead to mold growth, structural corrosion, and reduced thermal efficiency.
- Refrigeration & Cryogenic Systems: Employed in evaporator coils, condenser coils, and heat exchangers in commercial refrigeration, industrial cryogenics, and cold storage facilities.
- Chemical Processing: Suitable for transport of aggressive chemicals, acids, and alkalis in processing plants, leveraging the alloy's resistance to pitting and intergranular corrosion.
- Food & Beverage Industry: Used in sanitary-grade heat exchangers, pasteurization systems, and CIP (Clean-in-Place) loops where hygienic surface finish and corrosion resistance are mandatory.
- Pharmaceutical & Biotechnology: Deployed in bioreactors, sterilization systems, and GMP (Good Manufacturing Practice) compliant fluid handling systems.
- Power Generation: Utilized in condenser tubes, feedwater heaters, and heat recovery steam generators (HRSG) in thermal and combined-cycle power plants.
- Automotive & Marine: Applied in automotive radiators, marine cooling systems, and offshore platform heat exchangers exposed to seawater environments.
6. Quality Certifications & Compliance
Wenzhou Jixing Metal Materials Co., Ltd. maintains a comprehensive quality management system and holds the following certifications and complies with the following standards:
- ISO 9001:2015 — Quality Management System certification, ensuring consistent product quality and continuous improvement
- ISO 14001:2015 — Environmental Management System certification, demonstrating commitment to sustainable manufacturing practices
- ISO 45001:2018 — Occupational Health and Safety Management System certification
- CE Marking — European Conformity for products intended for the European Economic Area (EEA)
- EN 10204 3.1 Certificate — Third-party material test certificate issued by an independent inspection body
- Mill Test Report (MTR) — Provided with every shipment, documenting chemical composition, mechanical properties, and heat treatment records
- Standards Compliance: ASTM A213/A213M, GB/T 14976, GB/T 14975, EN 10216-5, JIS G3459, ASME B36.19M
- Non-Destructive Testing (NDT): Available upon request, including ultrasonic testing (UT), eddy current testing (ECT), and radiographic testing (RT)
- Third-Party Inspection: Supports inspection by SGS, Bureau Veritas, TÜV, and other recognized international inspection agencies
7. Unique Selling Points
- Condensation-Optimized Design: Informed by field research on air handling unit drain pan condensation (风机盘管凝水盘外表面凝露), the coil tube geometry and surface finish are optimized to minimize external moisture accumulation, extending service life in high-humidity environments.
- Full Traceability: Every coil lot is traceable from raw material heat number through final packaging, with digital documentation available for audit and compliance verification.
- Custom Configuration: Flexible OD, wall thickness, coil diameter, and surface finish options to meet project-specific requirements.
- Cryogenic to High-Temperature Performance: Maintains mechanical integrity across an extreme temperature range of −196°C to 870°C+, eliminating thermal expansion mismatch concerns.
- Corrosion Resistance: Superior resistance to atmospheric, chemical, and chloride-induced corrosion, particularly in 316L and duplex alloy grades.
- Sanitary Surface Quality: Electropolished finish with Ra ≤ 0.4 μm meets FDA and 3-A sanitary standards for food and pharmaceutical applications.
- Cost-Effective Continuous Supply: Coil format eliminates field welding and reduces installation labor, providing a cost-advantageous solution for large-scale heat exchanger and piping installations.
Note: All specifications are subject to revision based on the latest edition of referenced standards. For project-specific requirements, consult the technical sales team at Wenzhou Jixing Metal Materials Co., Ltd. to confirm material grade, dimensional tolerances, and testing protocols prior to ordering.