Stainless Steel Coil Tube — Product Technical Specification
Manufacturer: Wenzhou Jixing Metal Materials Co., Ltd.
Product Category: Coil Tube (Coiltube)
Product Reference No.: 1357
1. Product Overview
The Stainless Steel Coil Tube (Coiltube) is a continuous-length tubular product wound into a compact coil configuration, designed to deliver high material utilization efficiency and seamless integration into downstream forming, cutting, and machining processes. Unlike conventional straight-length tubes, coil tubes eliminate the need for welding butt joints during fabrication, thereby reducing material waste, improving structural integrity, and lowering production costs for end-users.
Wenzhou Jixing Metal Materials Co., Ltd. specializes in the supply and processing of coil tube products, leveraging advanced manufacturing techniques and rigorous quality control systems to meet the demanding requirements of industrial and commercial applications. The company's coil tube product line is developed with reference to comparative studies of coil tube supply processes — including seamless extrusion, cold drawing, and cold rolling methods — to optimize material performance, dimensional accuracy, and surface quality.
2. Material & Properties
The coil tube products are manufactured from high-grade stainless steel grades, selected to provide optimal combinations of corrosion resistance, mechanical strength, and formability. Commonly available grades include:
- AISI 304 (UNS S30400): General-purpose austenitic stainless steel with excellent corrosion resistance and weldability. Suitable for food processing, chemical, and architectural applications.
- AISI 316 (UNS S31600): Molybdenum-enhanced austenitic stainless steel offering superior resistance to pitting and crevice corrosion in aggressive environments such as marine and chemical processing.
- AISI 321 (UNS S32100): Titanium-stabilized austenitic stainless steel with enhanced resistance to intergranular corrosion, ideal for high-temperature service.
- AISI 316L (UNS S31603): Low-carbon variant of 316 grade, providing improved weldability and resistance to sensitization in welded assemblies.
- AISI 304L (UNS S30403): Low-carbon variant of 304 grade, suitable for heavy cold forming and welding applications.
2.1 Key Mechanical Properties (Typical)
| Property | 304 / 304L | 316 / 316L | 321 |
|---|---|---|---|
| Tensile Strength (MPa) | ≥ 515 | ≥ 515 | ≥ 485 |
| Yield Strength (MPa) | ≥ 205 | ≥ 205 | ≥ 170 |
| Elongation (%) | ≥ 40 | ≥ 40 | ≥ 40 |
| Density (g/cm³) | 8.00 | 8.00 | 8.00 |
| Maximum Service Temperature (°C) | 870 | 870 | 900 |
| Corrosion Resistance (Pitting, ASTM G48) | Moderate | Excellent | Moderate |
3. Specifications
3.1 Dimensional Parameters
| Parameter | Specification Range | Tolerance (ASTM A554 / EN 10217) |
|---|---|---|
| Outer Diameter (OD) | 6.0 mm – 168.3 mm | ±0.10 mm – ±0.50 mm (depending on size) |
| Wall Thickness | 0.5 mm – 8.0 mm | ±10% of nominal thickness |
| Coil Length per Spool | 50 m – 200 m (configurable) | As per customer specification |
| Coil Weight per Spool | 500 kg – 3,000 kg | As per customer specification |
| Coil Inner Diameter | 150 mm / 200 mm / 300 mm | ±5 mm |
| End Condition | Flat cut / Beveled / Welded overlap (optional) | N/A |
3.2 Surface Finish Options
| Finish Type | Description | Typical Ra (μm) |
|---|---|---|
| Pickled (Annealed & Pickled — A&P) | Standard matte finish; uniform grey appearance | 0.8 – 1.6 |
| Bright Annealed (BA) | Mirror-like reflective finish; no pickling step | 0.2 – 0.4 |
| Polished (2B / No.4 / Mirror) | Post-processed finish for aesthetic or functional requirements | 0.05 – 0.8 |
| Hairline (Satin / Brushed) | Unidirectional fine grain finish | 0.4 – 1.0 |
3.3 Applicable Standards
- ASTM A554: Standard Specification for Stainless Steel Seamless and Welded Cold-Drawn or Cold-Rolled Tubing
- ASTM A269: Standard Specification for Seamless and Welded Austenitic Stainless Steel Tubing for Chemical and Similar Severe Service
- ASTM A312: Standard Specification for Seamless and Welded Austenitic Stainless Steel Pipes
- EN 10217-7: Heat-resistant, hermetic and superalloy steel tubes and pipes — Part 7: Austenitic stainless steel tubes for pressure purposes
- ISO 3506-6: Stainless steel fasteners — Chemical composition
4. Manufacturing Process
The production of stainless steel coil tubes involves a multi-stage manufacturing sequence, each step critical to achieving the desired dimensional accuracy, mechanical properties, and surface quality. The following process flow describes the principal stages:
- Raw Material Preparation: High-purity stainless steel billets or slabs are sourced from certified mills. Incoming material undergoes spectroscopic analysis (OES — Optical Emission Spectroscopy) to verify chemical composition compliance with the specified grade.
- Hot Rolling or Extrusion: The raw stock is heated to forging temperature (1100°C – 1250°C) and formed into a hollow tube blank via hot rolling or hot extrusion processes. This stage establishes the initial tube geometry and reduces the cross-sectional area.
- Seamless Tube Forming (for seamless coil tube): The tube blank is passed through a piercing mill (Mannesmann process) or extrusion press to create a seamless hollow structure. Alternatively, for welded coil tubes, a flat strip is formed into a tube shape and the longitudinal seam is welded using TIG (Tungsten Inert Gas) or laser welding.
- Cold Drawing / Cold Rolling: The hot-formed tube is cold-drawn through precision dies or cold-rolled to achieve the final OD and wall thickness dimensions. This process significantly improves surface finish, dimensional tolerance, and mechanical properties (strength and hardness).
- Heat Treatment (Solution Annealing): The cold-worked tube is solution-annealed at 1050°C – 1100°C followed by rapid air or water quenching. This restores full austenitic microstructure, relieves residual stresses, and maximizes ductility and corrosion resistance.
- Pickling and Passivation: The annealed tube is subjected to acid pickling (nitric/hydrofluoric acid blend) to remove oxide scale, followed by passivation to form a stable chromium oxide protective layer on the surface.
- Coiling: The finished tube is wound onto a coil spool using a precision coiling machine that maintains uniform tension, preventing surface scratches, deformation, or distortion during winding.
- Quality Inspection and Packaging: Each coil undergoes final dimensional inspection, surface quality assessment, and material testing before protective packaging (wooden pallet, stretch wrap, and moisture barrier) for shipment.
4.1 Process Comparison: Seamless vs. Welded Coil Tube
| Criteria | Seamless Coil Tube | Welded Coil Tube |
|---|---|---|
| Structural Integrity | Uniform strength in all directions; no weld seam | Weld seam may be a potential weakness under cyclic loading |
| Size Range | Best for smaller OD and thinner wall | Feasible for larger OD and thicker wall |
| Cost Efficiency | Higher production cost | Lower production cost; higher throughput |
| Corrosion Resistance | Uniform corrosion resistance | Weld heat-affected zone may require post-weld heat treatment |
| Material Utilization | Moderate | High (strip feedstock) |
5. Applications
Stainless steel coil tubes from Wenzhou Jixing Metal Materials Co., Ltd. serve a broad spectrum of industrial applications where corrosion resistance, mechanical durability, and dimensional precision are paramount:
- Automotive Industry: Exhaust systems, fuel lines, brake lines, and structural components requiring high-temperature resistance and corrosion protection.
- Food Processing and Beverage Industry: Sanitary piping, heat exchanger tubes, and food-grade conveyance systems meeting FDA and 3-A Sanitary Standards.
- Chemical and Petrochemical Industry: Process piping, reactor internals, and heat transfer systems operating in aggressive chemical environments (particularly 316/316L grades).
- Medical and Pharmaceutical Industry: Equipment housings, sterilization chambers, and precision instrument components requiring clean-room compatible surfaces.
- Architecture and Construction: Structural balustrades, handrails, decorative facades, and building framing systems.
- Energy and Power Generation: Boiler tubes, heat exchanger components, and nuclear-grade piping systems.
- Marine and Offshore Applications: Hull fittings, deck hardware, and underwater piping systems requiring resistance to chloride-induced corrosion.
- Aerospace Industry: Hydraulic lines, fuel systems, and structural tubing where weight-to-strength ratio and fatigue resistance are critical.
6. Quality Certifications
Wenzhou Jixing Metal Materials Co., Ltd. maintains a comprehensive quality management framework ensuring that all coil tube products meet or exceed international standards. The following certifications and quality assurance measures are in place:
- ISO 9001:2015: Quality Management System certification ensuring consistent product quality, process control, and continuous improvement across all manufacturing operations.
- ISO 14001:2015: Environmental Management System certification demonstrating commitment to environmentally responsible manufacturing practices.
- ISO 45001:2018: Occupational Health and Safety Management System certification ensuring a safe production environment.
- EN 10204 3.1 / 3.2: Third-party inspection and material certification available upon request, providing independent verification of material composition, mechanical properties, and dimensional compliance.
- Mill Test Certificates (MTC): Each batch of coil tube is accompanied by a full material test certificate documenting chemical composition (per ASTM E415), mechanical test results (tensile, yield, elongation per ASTM A370), and dimensional verification.
- Non-Destructive Testing (NDT): Available upon request — including magnetic particle inspection (MPI), eddy current testing, hydrostatic pressure testing, and ultrasonic testing (UT) to verify internal and external integrity.
- PE/ASME Stamp: Available for pressure-containing applications requiring compliance with the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code.
7. Unique Selling Points
- Superior Material Utilization: The coil tube format eliminates butt welds and trim waste, delivering up to 15–20% material savings compared to straight-length tubing, directly reducing project costs for fabricators.
- Precision Dimensional Control: Advanced cold-drawing and cold-rolling processes ensure tight dimensional tolerances (±0.05 mm achievable), minimizing downstream machining requirements.
- Customizable Specifications: Flexible OD, wall thickness, coil length, and surface finish options tailored to specific customer requirements, with support for non-standard dimensions upon request.
- Process Engineering