Stainless Steel Coil Tube for Fan Coil Unit Systems
Product Code: JX-1317 | Manufacturer: Wenzhou Jixing Metal Materials Co., Ltd.
1. Product Overview
The Stainless Steel Coil Tube (also referred to as a Coil Tube or Coiltube) is a precision-engineered tubular component designed primarily for integration into Fan Coil Unit (FCU) systems within commercial and industrial air conditioning (HVAC) applications. This product is manufactured from high-grade austenitic stainless steel and is wound into a compact coil configuration to maximize heat transfer surface area within a constrained spatial envelope. The coil tube serves as the core heat exchange element in air conditioning and ventilation systems, facilitating efficient thermal energy transfer between circulating refrigerant or water and ambient air.
Wenzhou Jixing Metal Materials Co., Ltd. specializes in the production of stainless steel coil tubes that meet stringent international standards for dimensional accuracy, corrosion resistance, and mechanical integrity. The product is engineered to withstand the cyclic thermal stress and chemical exposure inherent in HVAC operational environments.
2. Material & Properties
2.1 Base Material Composition
- Primary Alloy: Austenitic Stainless Steel (AISI 304 / AISI 316L)
- Chromium (Cr) Content: 18–20%
- Nickel (Ni) Content: 8–10%
- Molybdenum (Mo) Content (316L): 2–3%
- Carbon (C) Maximum: 0.03% (316L grade)
2.2 Key Mechanical Properties
- Tensile Strength: ≥ 520 MPa
- Yield Strength (0.2% offset): ≥ 205 MPa
- Elongation at Break: ≥ 40% Hardness (HB): 130–180
2.3 Thermal & Corrosion Properties
- Thermal Conductivity: 16.3 W/(m·K) at 25°C
- Corrosion Resistance: Excellent resistance to atmospheric, aqueous, and chlorinated environments
- Operating Temperature Range: −196°C to +870°C
- Specific Heat Capacity: 500 J/(kg·K)
3. Specifications
| Parameter | Specification | Standard / Tolerance |
|---|---|---|
| Outer Diameter (OD) | 6.35 mm / 9.53 mm / 12.7 mm / 15.88 mm | ±0.05 mm (ASME B36.19M) |
| Wall Thickness | 0.4 mm – 1.5 mm | ±10% of nominal |
| Coil Length | 1 m – 12 m (customizable) | ±50 mm |
| Coil Pitch (Wind Spacing) | 12 mm – 25 mm | ±0.5 mm |
| Number of Turns | Up to 200 turns | ±2 turns |
| Surface Finish | Mirror Polish (Ra ≤ 0.2 μm) / Brushed / Matte | ASTM A480 |
| End Treatment | Beveled / Flared / Threaded / Grooved | ASME B1.20.1 |
| Pressure Rating | Up to 1.6 MPa (operating) / 3.2 MPa (test) | EN 10216-5 |
| Material Grade | AISI 304 / AISI 316L / AISI 321 | ASTM A213 / ASTM A269 |
| Welding Quality | Continuous weld / Butt weld / TIG welded | ASTM A270 |
4. Manufacturing Process
- Material Selection & Inspection: Raw stainless steel wire rod or seamless tube stock is procured from certified mills and subjected to spectrographic analysis (OES) to verify chemical composition compliance with ASTM/EN standards.
- Cold Drawing: The tube stock is cold-drawn through precision tungsten carbide dies to achieve exact outer diameter and wall thickness tolerances, ensuring uniform cross-sectional geometry.
- Heat Treatment (Solution Annealing): Drawn tubing is solution-annealed at 1050°C ± 10°C followed by rapid water quenching to restore full austenitic microstructure, eliminate residual stresses, and maximize corrosion resistance.
- Coil Winding: The straightened tube is wound onto CNC-controlled coil-forming machines using programmable pitch and diameter parameters. This step defines the final helical geometry of the coil tube.
- Welding & Joining: Inlet and outlet connections are fabricated using Gas Tungsten Arc Welding (GTAW/TIG) with argon shielding to prevent oxidation. Weld seams undergo 100% visual inspection and 10% radiographic testing (RT).
- Surface Finishing: The coil tube undergoes mechanical polishing (electrolytic or mechanical) to achieve the specified surface roughness, critical for minimizing fluid friction and fouling in HVAC applications.
- Quality Control & Testing: Finished products undergo hydrostatic pressure testing (1.5× working pressure for 30 seconds), dimensional verification via coordinate measuring machine (CMM), and non-destructive testing (NDT) including dye penetrant inspection (DPI).
5. Applications
5.1 Primary Application: Fan Coil Unit (FCU) Systems
The stainless steel coil tube is the fundamental heat exchange component in Fan Coil Units used in modern air conditioning engineering. In these systems, conditioned water (chilled or hot) circulates through the coil tube while a fan draws ambient air across the coil surface, enabling precise temperature and humidity control within conditioned spaces.
5.2 Detailed Application Areas
- Commercial HVAC: Office buildings, hotels, shopping malls, and hospitals requiring zoned climate control
- Industrial Process Cooling: Heat exchangers for chemical processing, food and beverage production, and pharmaceutical manufacturing
- Domestic Air Conditioning: High-end residential ventilation and cooling systems
- Refrigeration Systems: Condenser and evaporator coils in commercial refrigeration units
- Automotive Thermal Management: Heat exchanger components in electric vehicle battery cooling systems
- Marine & Offshore: Corrosion-resistant heat exchange coils for marine HVAC and bilge cooling systems
5.3 Performance Advantages in HVAC Engineering
Studies in air conditioning engineering demonstrate that stainless steel coil tubes offer superior long-term thermal efficiency compared to copper or aluminum alternatives. The inherent corrosion resistance eliminates the need for chemical inhibitors in water-based systems, reducing maintenance costs by up to 40% over a 15-year operational lifecycle. Furthermore, the compact coil geometry provides a heat transfer coefficient (U-value) of 200–400 W/(m²·K), enabling high-capacity thermal exchange within minimal installation footprints.
6. Quality Certifications & Compliance
- ISO 9001:2015 — Quality Management System Certification
- ISO 14001:2015 — Environmental Management System Certification
- CE Marking — European Conformity (Directive 2014/68/EU — Pressure Equipment Directive)
- ASTM A213 / A269 — Seamless and Welded Austenitic Stainless Steel Tubing Standards
- EN 10216-5 — Technical Delivery Conditions for Heat Exchangers
- ASME B31.5 — Power Boiler and Heating Boiler Piping Code
- NACE MR0175 / ISO 15156 — Resistance to Sulfide Stress Cracking
- RoHS & REACH Compliance — Restriction of Hazardous Substances and Chemical Registration
7. Unique Selling Points
- Exceptional Corrosion Longevity: 316L-grade coil tubes resist pitting and crevice corrosion in chlorinated HVAC water circuits, extending service life beyond 20 years without degradation.
- Precision Dimensional Control: CNC coil winding ensures uniform pitch and diameter, guaranteeing consistent airflow distribution and optimal heat transfer performance across the entire coil surface.
- Hygienic Surface Finish: Mirror-polished interiors (Ra ≤ 0.2 μm) prevent biofilm accumulation, making these coil tubes ideal for pharmaceutical and food-grade HVAC applications.
- Custom Engineering Capability: Wenzhou Jixing Metal Materials offers full customization of coil diameter, pitch, turn count, material grade, and end connections to meet specific OEM requirements.
- Full Traceability: Each coil tube batch is accompanied by a mill test certificate (MTC) with heat number, chemical analysis, and mechanical test data for complete supply chain traceability.