Stainless Steel Coil Tube (Coiltube) — Product No. 1284
1. Product Overview
The Stainless Steel Coil Tube (hereinafter referred to as "Coiltube") is a continuous-length tubular product manufactured in coil form, produced by Wenzhou Jixing Metal Materials Co., Ltd. This product category encompasses seamless and welded stainless steel tubes formed into coils, designed for downstream processing including cutting, bending, stamping, and further forming operations. The coil configuration provides logistical efficiency, reduced material waste, and enhanced production continuity for end-users in fabrication-intensive industries.
Coiltube products represent a critical segment of the tubular goods supply chain, bridging the gap between raw tube mills and precision fabrication facilities. The development of domestic coil tube production technology — including advances in continuous forming, multi-stand rolling, and in-line inspection — has significantly improved the dimensional accuracy, surface finish, and mechanical consistency of these products over the past two decades.
2. Material & Properties
2.1 Grade Classification
- Austenitic Grades: SUS304, SUS304L, SUS316, SUS316L, SUS321, SUS310S
- Duplex Grades: SUS31803 (2205), SUS32750 (2507)
- Ferritic Grades: SUS430, SUS444
- Custom/Alloy Grades: Available upon specification per ASTM, EN, or JIS standards
2.2 Typical Mechanical Properties (Annealed Condition)
| Property | SUS304 / 304L | SUS316 / 316L | SUS31803 (2205) |
|---|---|---|---|
| Tensile Strength (MPa) | ≥ 520 | ≥ 515 | ≥ 450 |
| Yield Strength (MPa) | ≥ 205 | ≥ 170 | ≥ 450 |
| Elongation (%) | ≥ 40 | ≥ 40 | ≥ 25 |
| Corrosion Resistance (EQU, pH 3.5, 35°C) | Moderate | Excellent | Superior |
| Maximum Service Temperature (°C) | 870 | 870 | 350 (limited) |
2.3 Surface Finish Options
- 2B Finish: Cold-rolled and annealed in protection atmosphere; smooth, slightly reflective surface
- No. 4 Brushed: Uniform grain pattern; matte appearance suitable for architectural use
- Mirror Finish (8K): High-polish surface; Ra ≤ 0.1 μm achievable
- Pickle & Passivate: Acid-cleaned surface with protective chromium oxide layer
- Custom Finishes: Available including hairline, matte, and colored PVD coatings
3. Specifications
| Parameter | Range / Options | Standard Reference |
|---|---|---|
| Outer Diameter (OD) | 3.0 mm – 168.3 mm | ASTM A554 / EN 10216-5 |
| Wall Thickness (WT) | 0.3 mm – 6.0 mm | ASTM A554 / ASME B36.19M |
| Coil Length (per roll) | 1,000 m – 5,000 m (customizable) | — |
| Coil Weight (per roll) | 500 kg – 3,000 kg | — |
| Inner Coil Diameter (ICD) | 150 mm / 200 mm / 300 mm | — |
| Outer Coil Diameter (OCD) | 600 mm – 1,200 mm | — |
| OD Tolerance | ±0.1 mm (up to 25 mm OD); ±0.15% (above 25 mm OD) | ASTM A554 |
| WT Tolerance | ±10% (minimum ±0.02 mm) | ASTM A554 |
| Manufacturing Process | Seamless (Cold Drawn) / ERW (Electric Resistance Welded) / LSW (Laser Seam Welded) | ASTM A213 / EN 10217-7 |
| Heat Treatment | Solution Annealed (1050–1150°C) + Water Quenched | — |
| Applicable Standards | ASTM, ASME, EN, DIN, JIS, GB/T | — |
4. Manufacturing Process
4.1 Seamless Coil Tube Production Route
- Raw Material Preparation: Hot-rolled stainless steel strip or bar stock undergoes incoming chemical composition verification (OES — Optical Emission Spectroscopy) and mechanical property testing.
- Hot Rolling / Extrusion: For larger OD products, steel billets are heated to 1,150–1,250°C and extruded or hot-rolled into hollow profiles.
- Piercing & Cross-Rolling: The hot blank is pierced to form a tube blank, then cross-rolled to achieve preliminary dimensions.
- Cold Drawing / Pilger Milling: The tube blank is cold-worked through a series of dies and plugs to achieve precise final OD and wall thickness dimensions. This cold working induces strain hardening and improves surface quality.
- Intermediate Annealing: Periodic annealing at 1,050–1,100°C relieves accumulated cold-work stresses and restores ductility for subsequent forming passes.
- Final Annealing & Pickling: Continuous annealing furnace treatment (atmosphere-controlled, dew point ≤ −50°C) followed by pickling to remove scale and form a passive chromium oxide layer.
- Coil Forming & Pay-Off: The finished tube is formed into coil configuration on a pay-off reel, with careful control of tension to prevent kinking, ovality, or edge damage.
4.2 Welded Coil Tube Production Route
- Strip Annealing: Cold-rolled stainless steel strip is annealed to ensure uniform mechanical properties for forming.
- Slitting & Edge Preparation: The strip is slit to target width with burr-free edges via precision slitting saws.
- Forming (Multi-Stand Rolling): The flat strip passes through a series of progressively reducing rolls to form a C-shape and then a closed tube. Modern multi-stand mills utilize servo-controlled roll gap for tight dimensional control.
- Welding: ERW (Electric Resistance Welding) or LSW (Laser Seam Welding) is applied to close the tube seam. Laser welding provides superior weld quality with minimal heat-affected zone (HAZ).
- Weld Repair & Inspection: Internal and external weld beads are trimmed and inspected via eddy current testing (ECT) or ultrasonic testing (UT).
- Sizing & Annealing: The tube passes through a sizing mill for final dimensional correction, followed by continuous annealing.
- Coil Coiling & Packaging: Finished product is coiled, wrapped in protective film, and palletized for shipment.
4.3 Key Process Innovations
Domestic production technology has advanced significantly in the following areas:
- Continuous Annealing Furnaces (CAF): Replacement of batch-type annealing with continuous processing reduces cycle time by 60–70% and ensures uniformity across the entire coil length.
- Online Dimensional Monitoring: Integration of laser micrometers and eddy current gauges enables real-time feedback control of OD and WT, achieving tolerances within ±0.05 mm for critical applications.
- Atmosphere-Controlled Annealing: Use of hydrogen-containing or dissociated ammonia atmospheres with controlled dew point eliminates surface oxidation, reducing post-annealing cleaning requirements.
- Coil-to-Coil Processing: End-to-end coil processing eliminates intermediate straightening and re-coiling operations, minimizing handling damage and material loss.
5. Applications
5.1 Industry Segments
| Application Sector | Typical Use Case | Preferred Grade |
|---|---|---|
| Food & Beverage Processing | Heat exchangers, piping systems, sanitary fittings | SUS304 / 316L |
| Petrochemical & Oil/Gas | Subsea pipelines, heat exchanger tubes, instrument tubing | SUS316 / 31803 |
| Pharmaceutical | CIP/SIP piping, bioreactor components | SUS316L (EP-grade) |
| Automotive | Exhaust systems, fuel lines, sensor housings | SUS409 / 321 |
| Construction & Architecture | Structural bracing, decorative elements, handrails | SUS304 / 430 |
| Medical Devices | Endoscopes, surgical instruments, implant housings | SUS316L |
| Energy & Power Generation | Boiler tubes, solar thermal absorbers, nuclear components | SUS310S / 321 |
| Aerospace | Fuel lines, hydraulic tubing, structural brackets | SUS316 / Custom alloys |
5.2 Advantages of Coil Configuration
- Material Utilization: Coil processing eliminates cut-off waste at both ends of straight lengths, improving material yield by 3–8% compared to bar or pipe delivery.
- Continuous Processing: Enables uninterrupted downstream operations (cutting, bending, stamping), increasing throughput and reducing cycle times.
- Logistical Efficiency: High-density packaging reduces transportation costs and carbon footprint per unit length of product delivered.
- Flexibility: Single coil can serve multiple cutting lengths, supporting small-batch and custom-order production without setup penalties.
6. Quality Certifications & Testing
6.1 Certifications
- ISO 9001:2015 — Quality Management System
- ISO 14001:2015 — Environmental Management System
- ISO 45001:2018 — Occupational Health & Safety Management
- EN 10204 — Type 3.1 Inspection Certificates available upon request
- ASTM / ASME — Material certification per applicable specifications
- CE Marking — Compliance with European Pressure Equipment Directive (PED 2014/68/EU)
- PED / AD 2000 — Pressure equipment compliance for European market
- Hygienic Standards: 3-A Sanitary Standards / EHEDG compliance for food-grade applications
6.2 Inspection & Testing Protocol
- Chemical Analysis: OES (Optical Emission Spectroscopy) for each heat; PM (Pearlman Method) or LECO for carbon and sulfur verification.
- Mechanical Testing: Tensile testing (ASTM A370), hardness testing (HV30 per ASTM E92), and impact testing (Charpy V-notch per ASTM E23) as required.
- Non-Destructive Testing