Stainless Steel Coil Tube (Coiltube) — Technical Product Specification
1. Product Overview
The Stainless Steel Coil Tube (Coiltube) is a continuous-length tubular product manufactured in coiled form, designed for high-volume processing and fabrication in industrial applications. Unlike discrete-length seamless or welded pipes, coil tubes are produced as long, flexible coils that can be cut to required lengths downstream, offering significant advantages in material utilization, logistics efficiency, and processing flexibility.
Wenzhou Jixing Metal Materials Co., Ltd supplies stainless steel coil tubes that meet international standards for dimensional accuracy, mechanical performance, and corrosion resistance. The product is particularly valued in applications where long, uninterrupted tube lengths are required, such as heat exchanger manufacturing, refrigeration systems, automotive radiators, and fluid conveyance networks.
Building upon industry benchmarks — including production scales demonstrated by leading manufacturers such as Hailiang Group, whose copper coil tube output exceeded 1,100 metric tons in a single month — the stainless steel coil tube market demands precision manufacturing capabilities, consistent metallurgical quality, and scalable production throughput.
2. Material & Properties
2.1 Material Grades
- Austenitic Stainless Steels: AISI 304 (UNS S30400), AISI 316 (UNS S31600), AISI 321 (UNS S32100), AISI 316L (UNS S31603)
- Duplex Stainless Steels: 2205 (UNS S31803), 2507 (UNS S32750)
- Super-Austenitic Grades: 904L (UNS N08904), Alloy 20 (UNS N08200)
- Martensitic/Ferritic Grades (upon request): 410, 430, 17-4PH
2.2 Chemical Composition (Typical — AISI 316L)
| Element | Specification (%) |
|---|---|
| C (Carbon) | ≤ 0.030 |
| Si (Silicon) | ≤ 1.00 |
| Mn (Manganese) | ≤ 2.00 |
| P (Phosphorus) | ≤ 0.045 |
| S (Sulfur) | ≤ 0.030 |
| Cr (Chromium) | 16.50 – 18.50 |
| Ni (Nickel) | 10.00 – 14.00 |
| Mo (Molybdenum) | 2.00 – 3.00 |
| N (Nitrogen) | ≤ 0.10 |
| Fe (Iron) | Balance |
2.3 Mechanical Properties (Annealed Condition)
| Property | Unit | Minimum/Range |
|---|---|---|
| Tensile Strength (Rm) | MPa | ≥ 485 |
| 0.2% Proof Stress (Rp0.2) | MPa | ≥ 205 |
| Elongation (A50) | % | ≥ 40 |
| Hardness (HV30) | — | ≤ 210 |
| Density | g/cm³ | 8.00 |
| Thermal Conductivity (20°C) | W/(m·K) | 16.3 |
| Thermal Expansion Coefficient (20–100°C) | ×10⁻⁶/K | 16.0 |
2.4 Surface Conditions
- 2B Finish: Cold-rolled and annealed in a protective atmosphere, followed by light temper-rolling; smooth, matte appearance
- No. 4 Brushed Finish: Medium-grit abrasion; decorative linear grain
- Mirror (8K) Finish: Polished to reflective quality; Ra ≤ 0.1 μm
- Pickled & Passivated: Acid-removed oxide layer with chromium passivation film
- Custom Surface Treatments: Available upon specification
3. Specifications
| Parameter | Specification Range |
|---|---|
| Outer Diameter (OD) | 3.0 mm – 60.3 mm (1/8" – 2") |
| Wall Thickness (WT) | 0.20 mm – 3.00 mm |
| OD Tolerance | ±0.05 mm – ±0.15 mm (per ASTM A269 / ASME B462) |
| WT Tolerance | ±10% or ±0.025 mm (whichever is greater) |
| Roundness (Ovality) | ≤ 0.10 mm |
| Coil Inner Diameter | 100 mm – 250 mm (4" – 10") |
| Coil Outer Diameter | 300 mm – 600 mm (12" – 24") |
| Coil Weight | Up to 1,500 kg per coil |
| Tube Length (per coil) | Continuous; typically 500 m – 5,000 m |
| End Condition | Plain, chamfered, or beveled |
| Applicable Standards | ASTM A269, ASTM A270, ASME B462, EN 10217, JIS G3459, GB/T 12771 |
| Delivery Condition | Annealed, Pickled & Passivated (P&P) |
4. Manufacturing Process
4.1 Process Flow
- Strip Preparation: Cold-rolled stainless steel strip is received in coil form, inspected for surface quality, and slit to precise widths corresponding to the target tube outer diameter.
- Forming (Cold Roll Forming): The flat strip passes through a series of progressive roller dies that gradually transform the flat profile into a circular cross-section with a longitudinal seam.
- Welding (TIG / Laser): The formed tube seam is welded using Tungsten Inert Gas (TIG) welding or high-power fiber laser welding. Inert shielding gas (argon) ensures a clean, oxide-free weld root. Laser welding is preferred for thin-wall tubes (WT < 1.0 mm) due to its narrow heat-affected zone (HAZ).
- Inline Annealing (if applicable): For certain grades or applications requiring full solution treatment, the tube passes through an inline annealing furnace (atmospheric or vacuum) to relieve residual stresses and restore full austenitic microstructure.
- Pickling & Passivation: The tube is subjected to acid pickling (typically a mixture of nitric and hydrofluoric acid) to remove weld discoloration and surface oxides, followed by passivation treatment to establish a chromium-rich passive film for corrosion resistance.
- Coiling: The finished tube is wound onto a coil core with controlled tension to prevent deformation, kinking, or inter-coil marking.
- Quality Inspection & Packaging: Each coil undergoes dimensional verification, visual inspection, and (where required) destructive testing before being packaged with protective wrapping, edge protection, and shipping documentation.
4.2 Critical Process Parameters
- Forming Reduction Rate: Typically 40–60% total reduction distributed across 12–20 roller stations
- Welding Speed: 5–50 m/min depending on wall thickness and grade
- Shielding Gas Flow Rate: 8–12 L/min (argon) for TIG; 5–8 L/min for laser
- Weld Seam Quality: Full penetration with minimal spatter; seam height deviation ≤ 0.02 mm
- Coil Winding Tension: Controlled to maintain coil stability without inducing plastic deformation
5. Applications
5.1 Primary Application Sectors
- Heat Exchangers & Radiators: Automobile radiators, air conditioning condenser tubes, plate-fin heat exchanger components
- Refrigeration & HVAC: Refrigerant circuit tubing, evaporator coils, condenser tubes
- Chemical & Petrochemical Processing: Fluid conveyance in corrosive environments, reactor internals, distillation columns
- Food & Pharmaceutical Industry: Sanitary process tubing, CIP (Clean-in-Place) compatible fluid lines, brewing equipment
- Oil & Gas: Subsea umbilical components, wellhead tubing, gas processing lines
- Medical Devices: Endoscope tubes, catheter shafts, surgical instrument components
- Automotive Industry: Fuel lines, brake lines, exhaust system components, EV battery cooling circuits
- Construction & Architecture: Structural tubing, decorative railings, facade systems
5.2 Advantages of Coil Tube Format
- Minimized material waste through continuous-length cutting to exact requirements
- Reduced handling and storage footprint compared to discrete-length pipes
- Facilitates automated downstream forming, bending, and fabrication
- Lower transportation cost per unit length
- Consistent quality along the entire coil length
6. Quality Certifications & Compliance
6.1 Manufacturing Certifications
- ISO 9001:2015 — Quality Management System
- ISO 14001:2015 — Environmental Management System
- ISO 45001:2018 — Occupational Health & Safety Management
- ASME B462 — Pressure Piping and Tubing Components
- EN 10204 — Type 3.1 Mill Test Certificates (MTC) available
- API Monograph 5CT / 5L — For oil & gas applications (where applicable)
- NSF/ANSI 61 — Drinking water system components compliance
- 3-A Sanitary Standards — Food-grade processing applications
6.2 Testing & Inspection Regime
- Chemical Analysis: Spectrometric verification per heat lot
- Mechanical Testing: Tensile tests per ASTM E8/E8M at specified intervals
- Dimensional Inspection: Ultrasonic thickness gauging, laser diameter measurement
- Weld Seam Testing: Tensile (transverse/longitudinal), bend tests, radiographic testing (RT), or ultrasonic testing (UT)
- Corrosion Testing: Salt spray testing (ASTM B117), intergranular corrosion testing (ASTM A262 Practice E)
- Hydrostatic/Pneumatic Testing: Leak testing at 1.5× working pressure
- Surface Inspection: Visual and eddy current testing for surface defects
7. Unique Selling Points
Integrated Precision: The coil tube format delivers the dimensional consistency of seamless tubing with the economic advantages of welded manufacturing — achieving cost reductions of 15–30% over equivalent seamless solutions while maintaining comparable mechanical and corrosion performance.
Scalable Throughput: Modern coil tube production lines achieve continuous output rates exceeding 1,000 metric tons per month, ensuring reliable supply for large-scale projects with tight delivery schedules.
Grade Flexibility: From standard austenitic grades (304/316L) to high-performance super-austenitic and duplex alloys, the manufacturing platform accommodates the full spectrum of stainless steel chemistries without tooling redesign.
Traceability: Every coil is associated with a unique heat number, enabling full metallurgical traceability from raw material mill certificates through final product delivery — critical for regulated industries (pharmaceutical, aerospace, nuclear).
Downstream Integration: Coil tubes are pre-conditioned for seamless integration into automated fabrication lines, including CNC bending, orbital welding, and laser cutting systems, reducing secondary processing time and labor costs.
8. Packaging & Delivery
- Each coil is wrapped in moisture-proof polyethylene film with kraft paper outer protection
- Edge protection pads prevent inter-coil surface marking
- Shrink-wrapped and secured on export-grade steel pallets or drums
- Container loading configurations available for 20ft and 40ft shipping containers
- Mill Test Certificates (MTC), material safety data sheets (MSDS), and dimensional reports accompany each shipment
9. Ordering Information
To place an order or request a quotation, please provide the following details:
- Material grade and condition
- Outer diameter and wall thickness (with required tolerances)
- Coil inner diameter and maximum coil weight
- Surface finish requirement