Stainless Steel Coil Tube (Coiltube) — Product Technical Specification
1. Product Overview
The Stainless Steel Coil Tube (Coiltube) is a continuous, spirally wound tubular product manufactured by Wenzhou Jixing Metal Materials Co., Ltd. This product is supplied in coil form, offering superior flexibility, ease of handling, and efficient downstream processing compared to straight-length pipe. The coil tube is designed for a wide range of industrial, commercial, and consumer applications where corrosion resistance, mechanical strength, and hygienic properties are critical.
Informed by the production benchmarks established by leading manufacturers such as Hailiang Group, which achieved a monthly copper coil tube output exceeding 1,100 metric tons, Wenzhou Jixing Metal Materials Co., Ltd. has adopted best-in-class manufacturing practices to ensure high-volume production capability, consistent quality, and competitive cost structures across the stainless steel coil tube product line.
2. Material & Properties
The stainless steel coil tube is fabricated from high-grade austenitic and duplex stainless steel grades, selected to meet or exceed international material specifications. Key material grades include:
- ASTM A269 / ASME SA-269 — Seamless and welded austenitic stainless steel tubing
- ASTM A312 / ASME SA-312 — Welded austenitic stainless steel tubing
- EN 10217-7 — Heat-resistant stainless steel seamless tubes
- ISO 3506 / ISO 1143 — General specification for seamless and welded stainless steel tubes
2.1 Common Grades Available
| Grade Designation | UNS Number | EN Equivalent | Primary Alloying Elements | Key Properties |
|---|---|---|---|---|
| 304 / 304L | S30400 / S30403 | 1.4301 / 1.4307 | Cr 18–20%, Ni 8–10.5% | Excellent general corrosion resistance, formability, weldability |
| 316 / 316L | S31600 / S31603 | 1.4401 / 1.4404 | Cr 16–18%, Ni 10–14%, Mo 2–3% | Superior chloride pitting and crevice corrosion resistance |
| 321 | S32100 | 1.4541 | Cr 17–19%, Ni 9–12%, Ti | High-temperature strength, resistance to intergranular corrosion |
| 310S | S31008 | 1.4845 | Cr 24–26%, Ni 19–22% | Outstanding oxidation resistance up to 1150°C |
| 2205 (Duplex) | S32205 | 1.4462 | Cr 22–23%, Ni 4.5–6.5%, Mo 3–3.5%, N ~0.15% | High yield strength (~450 MPa), excellent chloride SCC resistance |
| 904L | S39035 | 1.4539 | Cr 19–21%, Ni 23–26%, Mo 4–5% | Exceptional resistance to reducing and oxidizing acids |
2.2 Mechanical Properties (Annealed Condition)
| Property | Grade 304/304L | Grade 316/316L | Grade 2205 |
|---|---|---|---|
| Tensile Strength (MPa) | ≥ 515 | ≥ 515 | ≥ 550 |
| Yield Strength (MPa, 0.2% offset) | ≥ 205 | ≥ 205 | ≥ 450 |
| Elongation (% at break) | ≥ 40 | ≥ 40 | ≥ 25 |
| Hardness (HB max) | 217 | 217 | 250 |
| Density (g/cm³) | 7.93 | 8.00 | 7.85 |
3. Specifications
3.1 Dimensional Parameters
| Parameter | Specification Range | Tolerance | Standard Reference |
|---|---|---|---|
| Outer Diameter (OD) | 6.00 mm – 108.0 mm | ±0.05 mm – ±0.15 mm (per OD range) | ASTM A269 / A312 |
| Wall Thickness (WT) | 0.50 mm – 6.00 mm | ±10% of nominal | ASTM A269 / A312 |
| Coil Length | Up to 2,000 m per coil (typical) | — | Manufacturer specification |
| Coil ID (Inner Diameter of Coil) | 152 mm / 203 mm / 305 mm | ±3 mm | Standard packaging specification |
| Coil Weight | Up to 2,500 kg per coil | — | Manufacturer specification |
| End Condition | Plain cut / Beveled / Threaded | Per customer drawing | Custom specification |
3.2 Surface Finish Options
| Finish Type | Ra Value (μm) | Application |
|---|---|---|
| Mill Finish (No. 1) | — | Industrial structural, mechanical components |
| Pickled & Passivated | 0.5 – 1.0 | General corrosion-resistant applications |
| Bright Annealed (BA) | 0.2 – 0.4 | Food processing, pharmaceutical, optical |
| Electropolished | 0.05 – 0.2 | Semiconductor, biotechnology, high-purity |
| Satinated / Brushed | 0.4 – 1.6 | Architectural, decorative, consumer products |
4. Manufacturing Process
The stainless steel coil tube is produced through a meticulously controlled multi-stage manufacturing process, ensuring dimensional accuracy, metallurgical integrity, and surface quality throughout the product lifecycle.
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Raw Material Preparation:
High-purity stainless steel strip (cold-rolled coil) is procured from certified mills and inspected for chemical composition, mechanical properties, and surface quality. Incoming material undergoes spectrometric verification (OES analysis) and dimensional gauging.
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Coiling & Slitting:
The stainless steel coil is slit to precise strip widths corresponding to the target tube outer diameter. Precision slitting ensures uniform edge quality, eliminating burrs and defects that could propagate into the final tube.
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Tubular Forming (Cold Rolling):
The slit strip is fed through a series of progressive forming rolls (roll-forming mill) that progressively bend the flat strip into a circular tube profile. The roll-forming process maintains continuous production without interruption, enabling high throughput rates.
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Welding (TIG / MIG):
The formed tube is welded along the longitudinal seam using either Tungsten Inert Gas (TIG) welding or Metal Inert Gas (MIG) welding under a protective atmosphere of argon or helium. Back-purging is employed to prevent internal oxidation of the weld zone. Weld parameters are continuously monitored and recorded for traceability.
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Heat Treatment (Solution Annealing):
The welded tube undergoes solution annealing at temperatures between 1010°C and 1150°C, followed by rapid quenching. This process dissolves carbide precipitates, restores full austenitic microstructure, and eliminates residual stresses introduced during forming and welding.
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Pickling & Passivation:
Post-annealing, the tube is subjected to acid pickling (typically using a mixture of nitric and hydrofluoric acid) to remove the oxide scale formed during annealing. Passivation treatment with nitric acid solution establishes a stable chromium oxide passive film, enhancing corrosion resistance.
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Dimensional Calibration & Coiling:
The finished tube passes through a calibrating mill to achieve precise final dimensions. The tube is then wound onto a coil former with controlled tension to produce a uniform, stable coil suitable for transport and downstream processing.
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Quality Inspection & Testing:
Every coil undergoes comprehensive inspection including hydrostatic testing, dimensional gauging (OD, wall thickness, straightness), surface inspection (visual and automated), and chemical/spectrographic verification. Non-destructive testing (NDT) methods such as ultrasonic testing (UT) and eddy current testing (ECT) are applied as required.
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Packaging & Dispatch:
Coils are wrapped with protective film or paper, secured with steel straps, and labeled with full traceability documentation including mill test certificates (MTC), heat numbers, and dimensional data.
5. Applications
The stainless steel coil tube is employed across a broad spectrum of industries due to its combination of corrosion resistance, mechanical performance, and processability:
- Food & Beverage Processing: Hygienic piping systems, heat exchangers, pasteurization lines, and CIP (Clean-in-Place) systems in dairy, brewery, and beverage plants. Grades 304L and 316L with electropolished or bright annealed finishes are preferred.
- Pharmaceutical & Biotechnology: Process piping, reactor internals, and sterile transfer lines requiring high surface finish and biocompatibility.
- Chemical & Petrochemical Industry: Reactor tubes, heat exchanger bundles, and process piping handling aggressive chemical media. Grades 316L, 904L, and 2205 duplex are specified for chloride-containing environments.
- Oil & Gas: Downhole tubing, flowlines, and subsea systems where high strength and corrosion resistance are paramount.
- Automotive Industry: Exhaust system components, fuel lines, and turbocharger piping. Coil tube is ideal for roll-forming and hydroforming processes.
- Construction & Architecture: Structural elements, handrails, decorative features, and building envelope systems.
- Medical Devices: Instrumentation tubing, catheter housings, and implant-grade components requiring biocompatible, corrosion-free materials.
- Energy & Power Generation: Boiler tubes, heat exchanger elements, and nuclear-grade piping systems.
6. Quality Certifications & Compliance
Wenzhou Jixing Metal Materials Co., Ltd. maintains a comprehensive quality management system and holds the following certifications and complies with the following standards:
- ISO 9001:2015 — Quality Management System certification for consistent product quality and continuous improvement.
- ISO 14001:2015 — Environmental Management System ensuring responsible environmental practices throughout manufacturing.
- ISO 45001:2018 — Occupational Health and Safety Management System.
- EN 10204 3.1 — Mill Test Certificate (MTC) issued for each production lot, documenting chemical composition, mechanical test results, and dimensional verification.
- EN 10204 3.2 — Third-party inspection certificate available upon