Stainless Steel Coil Tube (Coiltube) — Fan Coil Unit Application Series
Product Overview
The Stainless Steel Coil Tube (Coiltube) produced by Wenzhou Jixing Metal Materials Co., Ltd. (Product No. 1074) is a precision-engineered continuous coil form of stainless steel tubing specifically designed for hydronic heating and cooling applications, including fan coil units (FCUs), air handling units (AHUs), and radiant floor systems. This product is supplied in coil form to facilitate seamless automated forming, bending, and brazing operations in downstream manufacturing environments, thereby eliminating the need for cut-length welding and minimizing thermal stress points within the coil assembly.
Stainless steel coil tubes offer superior resistance to condensation-induced corrosion — a well-documented failure mode in fan coil unit heat exchangers where sub-atmospheric dew-point conditions generate persistent moisture on cold-surface tubing. Unlike conventional carbon steel or copper alternatives, stainless steel coil tubing maintains structural integrity and hygienic surface quality under prolonged condensate exposure, making it an ideal material for HVAC (Heating, Ventilation, and Air Conditioning) coil assemblies operating in high-humidity environments.
Material & Properties
The coil tube is manufactured from austenitic stainless steel grades selected for optimal combinations of corrosion resistance, thermal conductivity, formability, and weldability:
- Grade 304 (UNS S30408 / 1.4301): The standard grade offering excellent general-purpose corrosion resistance, suitable for most indoor HVAC applications with moderate humidity levels.
- Grade 316 (UNS S31608 / 1.4401): Enhanced molybdenum-bearing grade providing superior resistance to chloride-induced pitting and crevice corrosion, recommended for coastal environments and high-condensation applications.
- Grade 316L (UNS S31603 / 1.4404): Low-carbon variant of 316 offering improved resistance to intergranular corrosion after welding, ideal for brazed coil assemblies subjected to localized thermal cycling.
| Property | Grade 304 | Grade 316 / 316L |
|---|---|---|
| Density (ρ) | 7.93 g/cm³ | 7.98 g/cm³ |
| Thermal Conductivity (k) at 20°C | 16.3 W/(m·K) | 14.6 W/(m·K) |
| Linear Expansion Coefficient (α) at 20°C | 17.3 × 10⁻⁶ /K | 16.0 × 10⁻⁶ /K |
| Yield Strength (Rp0.2) — Annealed | ≥ 205 MPa | ≥ 170 MPa |
| Tensile Strength (Rm) — Annealed | 515 – 730 MPa | 485 – 730 MPa |
| Maximum Operating Temperature | 870°C (oxidizing) | 870°C (oxidizing) |
| Corrosion Resistance (ASTM G48, 5% NaCl, 60°C) | Moderate | Excellent |
| Surface Roughness (Ra) — Typical | 0.10 – 0.40 μm | 0.10 – 0.40 μm |
Specifications
| Parameter | Specification |
|---|---|
| Outer Diameter (OD) | 6.0 mm – 25.4 mm (1/4" – 1") |
| Wall Thickness (WT) | 0.30 mm – 1.50 mm |
| Coil Inner Diameter (ID) | 200 mm – 600 mm (customizable) |
| Coil Length per Roll | 50 m – 500 m (configurable) |
| Coil Weight per Roll | 200 kg – 1,000 kg (typical) |
| Dimensional Tolerance — OD | ± 0.05 mm (per ASTM A213 / GB/T 12771) |
| Dimensional Tolerance — WT | ± 10% of nominal |
| Surface Finish | 2B (Cold Rolled Annealed Bright), BA (Bright Annealed), or No. 4 Brushed |
| Hydrostatic Test Pressure | ≥ 2.0 MPa (minimum 30-second hold, zero leakage) |
| Coil Forming Speed | Up to 200 m/min (continuous production) |
| Packaging | VCI (Vapor Corrosion Inhibitor) paper wrap, wooden pallet, shrink-wrapped |
Manufacturing Process
The production of stainless steel coil tubing at Wenzhou Jixing Metal Materials Co., Ltd. follows a tightly controlled multi-stage process:
- Strip Preparation: Cold-rolled stainless steel strip is sourced from certified mills (e.g., POSCO, Outokumpu, TISCO), inspected for surface quality, and verified against material test certificates (MTC, Mill Test Certificate).
- Slitting: The master coil is slit to precise strip widths using a high-speed slitting line to ensure uniform edge quality and minimal coil set.
- Forming & Welding (ERW / TIG): The strip is formed into a circular cross-section and longitudinally welded using either Electric Resistance Welding (ERW) for higher production rates or Tungsten Inert Gas (TIG) welding for superior weld integrity. The weld seam is ground and inspected for continuity.
- Heat Treatment / Annealing: Solution annealing at 1050°C – 1150°C in a protective atmosphere (endothermic gas or vacuum) eliminates cold-work hardening and restores full austenitic microstructure.
- Pickle & Passivate: Post-annealing acid pickling (HNO₃/HF blend) removes scale, followed by nitric acid passivation to establish a protective chromium oxide film (Cr₂O₃).
- Coiling: The finished tube is wound into coils on precision coilers with controlled tension to prevent ovality, kinking, or coil springback.
- Quality Inspection: Each coil undergoes 100% hydrostatic testing, dimensional verification (OD, WT, roundness), visual surface inspection, and random chemical/spectral analysis (PMI — Positive Material Identification).
Applications
The stainless steel coil tube is engineered for demanding thermal-fluid applications where corrosion resistance and long service life are paramount:
- Fan Coil Units (FCUs): The primary application domain. Stainless steel coil tubing serves as the core heat transfer element in FCU coil assemblies, where resistance to condensate corrosion is critical. Analysis of condensation problems in fan coil units confirms that stainless steel tubing significantly reduces the incidence of tube wall thinning, pitting, and eventual perforation compared to carbon steel alternatives, extending service life from 5–8 years to 20+ years.
- Air Handling Units (AHUs) & Chilled Water Coils: Continuous coil form enables automated U-bend and serpentine coil fabrication for large-capacity AHU heat exchangers.
- Radiant Floor & Wall Heating Systems: Corrosion-resistant coil tubing for hydronic radiant systems in residential and commercial buildings.
- Food & Beverage Processing: Hygienic-grade (BA finish) coil tubing for sanitary heat exchangers, pasteurization systems, and CIP (Clean-In-Place) compatible installations.
- Pharmaceutical & Bioprocessing: Grade 316L coil tubing for GMP (Good Manufacturing Practice) compliant heat transfer circuits.
- Marine & Coastal HVAC Systems: Grade 316/316L coil tubing for building HVAC in coastal environments where chloride exposure is elevated.
- Geothermal & District Heating Systems: Long-length coil tubing for closed-loop heat exchangers in geothermal installations.
Quality Certifications & Standards Compliance
Wenzhou Jixing Metal Materials Co., Ltd. maintains rigorous quality management and compliance with international standards:
- ISO 9001:2015 — Quality Management System Certification
- ISO 14001:2015 — Environmental Management System
- ASTM A213 / A269 — Standard Specification for Seamless and Welded Austenitic Stainless Steel Tubing/Pipes for High-Temperature Service
- EN 10217-7 — Non-ferrous metallic materials — Seamless tubes for pressure purposes — Part 7: Austenitic stainless steel tubes
- GB/T 12771 — Chinese National Standard for Stainless Steel Seamless Tubes for General Purposes
- JIS G3446 — Japanese Industrial Standard for Stainless Steel Tubes
- ASME B31.9 / B31.5 — Piping codes for hydraulic and pneumatic power transmission and refrigeration systems
- NSF/ANSI 61 — Drinking Water System Components (for potable water applications)
- CE Marking — European Conformity for pressure equipment directive (PED 2014/68/EU)
Unique Selling Points
Condensation-Resistant Engineering: Based on extensive field analysis of fan coil unit condensation failure modes, this coil tube product is specifically optimized to resist the corrosive effects of persistent condensate exposure. The combination of austenitic stainless steel chemistry, optimized surface finish, and controlled wall thickness ensures minimal electrochemical attack even under continuous sub-dew-point operating conditions.
- Seamless Coil Form: Continuous coil supply eliminates butt-weld joints, reducing potential failure points and enabling automated downstream coil bending and fabrication with minimal labor input.
- Wide Grade Availability: Multiple stainless steel grades (304, 316, 316L) available from a single supplier, allowing specification flexibility based on environmental and application requirements.
- High Surface Quality: Bright Annealed (BA) and 2B finishes provide smooth, hygienic surfaces that resist biofilm formation and facilitate condensate drainage in FCU coil applications.
- Custom Coiling: Tailored coil dimensions (ID, length, weight) to match customer-specific uncoiling equipment and production line configurations.
- Full Traceability: Each coil is accompanied by a complete Mill Test Certificate (MTC) with heat number, chemical composition, mechanical properties, and test results for full material traceability.