Stainless Steel Coil Tube (Coiltube) — Industrial Pumping & Fluid Transfer Grade
Wenzhou Jixing Metal Materials Co., Ltd. (温州继兴金属材料有限公司) presents its premium-grade Stainless Steel Coil Tube (Coiltube), a precision-engineered continuous-length tubing product designed for demanding industrial fluid transport, high-pressure pumping, and structural applications. This product is manufactured to international standards and is widely recognized for its superior mechanical integrity, corrosion resistance, and adaptability across diverse engineering environments.
Product Overview
The Stainless Steel Coil Tube (盘管 / Coil Tube) is a continuous, spring-coiled seamless or welded stainless steel tubing supplied in large-diameter coils for easy handling, storage, and on-site deployment. Unlike straight-length pipe stock, coil tube is wound in concentric loops during the manufacturing process, enabling extended lengths without the need for joints or couplings — a critical advantage in applications requiring uninterrupted fluid pathways over long distances.
This product line encompasses a wide range of outer diameters (OD) and wall thicknesses, tailored to meet the specific requirements of hygienic processing, chemical handling, HVAC systems, structural engineering, and high-performance pumping operations. The coil configuration eliminates joint-related failure points, reduces installation time, and minimizes the risk of leakage at connection interfaces.
Unique Selling Points
- Joint-Free Continuous Length: The coil tube is delivered as a single continuous strand, eliminating the need for field welding or mechanical couplings, thereby reducing potential failure points and improving system reliability.
- Extended Pumping Capacity: Demonstrated capability for pumping C70 self-compacting concrete (self-compacting concrete, SCC) over horizontal distances exceeding 1,590 meters, as validated through experimental research.
- Superior Corrosion Resistance: Fabricated from high-grade austenitic stainless steel, providing outstanding resistance to oxidation, chemical attack, and galvanic corrosion in aggressive environments.
- High-Ductility Spring Coiling: The material's exceptional ductility allows tight coil winding without work-hardening or cracking, ensuring dimensional stability during storage and transport.
- Hygienic & Food-Grade Compatible: Available in polished interior finishes suitable for food, beverage, pharmaceutical, and dairy processing industries.
- Customizable Specifications: Available in multiple grades, dimensions, surface finishes, and coil configurations to meet project-specific engineering requirements.
Material & Properties
The Coil Tube is manufactured from premium austenitic stainless steel grades, selected for their optimal combination of mechanical strength, ductility, and corrosion resistance. The primary grades offered include:
Available Stainless Steel Grades
- SUS 304 (UNS S30400 / AISI 304): The most versatile austenitic stainless steel, offering excellent general-purpose corrosion resistance, formability, and weldability. Suitable for food-grade, chemical, and atmospheric applications.
- SUS 316 (UNS S31600 / AISI 316): Enhanced with 2–3% molybdenum (Mo) content, providing superior resistance to pitting and crevice corrosion in chlorinated environments. Ideal for marine, chemical processing, and pharmaceutical applications.
- SUS 321 (UNS S32100 / AISI 321): Titanium-stabilized grade offering excellent resistance to intergranular corrosion at elevated temperatures (up to 870°C). Suitable for high-temperature industrial and exhaust applications.
- SUS 316L (UNS S31603 / AISI 316L): Low-carbon variant of 316 with carbon content below 0.03%, providing superior weldability and resistance to sensitization in welded assemblies.
Mechanical Properties (Typical — SUS 304 Grade)
- Tensile Strength (Ultimate Tensile Strength, UTS): ≥ 520 MPa (75,000 psi)
- Yield Strength (0.2% Proof Stress): ≥ 205 MPa (29,700 psi)
- Elongation at Break: ≥ 40% (minimum, per ASTM A269)
- Hardness (Brinell): ≤ 217 HB (maximum, annealed condition)
- Density: 8.00 g/cm³
- Thermal Conductivity (at 100°C): 16.3 W/(m·K)
- Specific Heat Capacity: 500 J/(kg·K)
- Thermal Expansion Coefficient: 17.3 × 10⁻⁶ /°C
Chemical Composition (Typical — SUS 304)
- Carbon (C): ≤ 0.08%
- Manganese (Mn): ≤ 2.00%
- Chromium (Cr): 18.00% – 20.00%
- Nickel (Ni): 8.00% – 10.50%
- Phosphorus (P): ≤ 0.045%
- Sulfur (S): ≤ 0.030%
- Silicon (Si): ≤ 1.00%
- Nitrogen (N): ≤ 0.10%
Specifications
| Parameter | Specification / Range | Standard Reference |
|---|---|---|
| Outer Diameter (OD) | Φ6.0 mm – Φ114.3 mm (1/4" – 4") | ASTM A269 / ASTM A213 |
| Wall Thickness | 0.5 mm – 6.0 mm (0.020" – 0.236") | ASTM A269 / EN 10216-5 |
| Coil Outer Diameter (Winding Diameter) | Φ300 mm – Φ1,200 mm (adjustable per order) | Manufacturer Standard |
| Coil Length (Continuous Strand Length) | 50 m – 500 m per coil (configurable) | Manufacturer Standard |
| Surface Finish | Mirror Polish (Ra ≤ 0.25 μm), Electropolished, Brushed, Pickled & Passivated, Commercial (2B) | ASTM A269 / ISO 11463 |
| End Condition | Open ends, Beveled, Threaded (BSP/NPT), Flanged, Custom | ASME B1.20.1 / B1.20.2 |
| Manufacturing Method | Seamless (Hot/Cold Drawn) or Longitudinally Welded (Laser/ERW) | ASTM A269 / ASTM A554 |
| Operating Temperature Range | −196°C (cryogenic) to +870°C (SUS 321 grade) | ASME BPVC Section VIII |
| Maximum Working Pressure | Up to 35 MPa (5,075 psi) — dependent on OD and wall thickness | ASME B31.3 / EN 13480 |
| Tolerance on OD | ±0.05 mm to ±0.15 mm (per OD range) | ASTM A269 / EN 10217 |
| Tolerance on Wall Thickness | ±10% of nominal (minimum ±0.05 mm) | ASTM A269 / EN 10217 |
| Heat Treatment Condition | Annealed (Solution Annealed), Stress-Relieved | ASTM A269 |
| Coating / Passivation | Passivated (Nitric Acid or Citric Acid), Optional Epoxy/Polyurethane Internal Coating | ASTM A967 / EN 10088 |
Manufacturing Process
The production of high-quality Stainless Steel Coil Tube involves a meticulously controlled multi-stage manufacturing process, ensuring dimensional accuracy, metallurgical integrity, and surface quality throughout the entire product lifecycle.
Process Flow
- Raw Material Selection & Incoming Inspection: High-purity stainless steel billets or slabs are sourced from certified mill producers. Each batch undergoes spectroscopic analysis (Optical Emission Spectroscopy, OES) to verify chemical composition compliance with the specified grade requirements.
- Hot Rolling & Piercing: The steel billet is heated to approximately 1,100°C – 1,250°C and hot-rolled to reduce cross-section. The solid round is then pierced on a mandrel mill to produce a seamless tube blank with the desired OD and approximate wall thickness.
- Hot Extrusion (Alternative Route): For certain dimensions, hot extrusion through a die and mandrel assembly is employed to produce seamless tube blanks with tighter dimensional tolerances.
- Annealing & Pickling: The hot-rolled tube is furnace-annealed at 1,050°C – 1,150°C followed by controlled air or water cooling. The oxide scale (mill scale) is then removed via acid pickling (typically a mixture of hydrofluoric and nitric acid), restoring the metallic surface and initiating passivation.
- Cold Drawing & Sizing: The annealed tube is cold-drawn through precision dies and mandrels to achieve exact final OD and wall thickness dimensions. This process enhances mechanical strength (work hardening) and improves surface finish quality.
- Intermediate Annealing (if required): For multi-stage cold working, intermediate annealing cycles are performed to restore ductility and prevent cracking during subsequent drawing operations.
- Surface Finishing: Depending on the application requirement, the tube may undergo mechanical polishing (internal and external), electropolishing (electrochemical polishing), or chemical passivation to achieve the specified surface roughness (Ra value) and corrosion resistance.
- Coiling (Spring Winding): The finished tube is wound onto a large-diameter coil former using a controlled winding mechanism. The winding tension, coil pitch, and layer stacking are precisely managed to ensure uniform stress distribution and prevent deformation or kinking of the tube.
- Final Heat Treatment (Stress Relief): The coiled tube may undergo a low-temperature stress-relief anneal (typically 600°C – 800°C for austenitic grades) to relieve residual stresses introduced during coiling, ensuring dimensional stability.
- Quality Inspection & Testing: Each coil undergoes comprehensive non-destructive testing (NDT) and dimensional verification as detailed in the Quality Certifications section below.
- Packaging & Dispatch: Inspected coils are wrapped in protective film or paper, secured on wooden or steel pallets, and prepared for shipping with appropriate documentation.
Applications
The Stainless Steel Coil Tube is a versatile product employed across a broad spectrum of industrial and engineering applications. Key application domains include:
1. Construction & Concrete Pumping
One of the most notable applications is in long-distance concrete pumping systems. Research has demonstrated the capability of stainless steel coil tube configurations to pump C70 self-compacting concrete (SCC) over horizontal distances exceeding 1,590 meters. The joint-free continuous nature of coil tube minimizes pressure loss and reduces the risk of blockage or leakage at couplings, making it ideal for large-scale infrastructure projects including bridge construction, dam building, and high-rise building construction.
2. Food & Beverage Processing
In the food and beverage industry, the Coil Tube is extensively used for hygienic fluid transfer systems in dairy processing, brewery operations, beverage production lines, and pharmaceutical manufacturing. The mirror-polished or electropolished interior surfaces prevent bacterial adhesion and facilitate easy cleaning (Clean-in-Place, CIP), meeting stringent regulatory requirements.
3. Chemical & Petrochemical Processing
The superior corrosion resistance of SUS 316 and SUS 316L grades makes the Coil Tube an ideal choice for chemical processing plants, petrochemical refineries, and acid/alkali handling systems. The tube is used for transporting aggressive chemical media, corrosive solvents, and high-purity process fluids.
4. HVAC & Refrigeration Systems
In heating, ventilation, air conditioning (HVAC), and refrigeration applications, the Coil Tube is used for refrigerant distribution lines, condenser tubes, and heat exchanger assemblies. The stainless steel construction provides long-term durability in environments exposed to moisture, condensation, and temperature cycling.
5. Medical & Pharmaceutical Equipment
The high-purity stainless steel Coil Tube is employed in medical gas delivery systems, hospital plumbing infrastructure, pharmaceutical manufacturing lines, and laboratory instrumentation. The biocompatibility and corrosion resistance of the material ensure patient safety and product purity.
6. Marine & Offshore Engineering
In marine and offshore environments, SUS 316L Coil Tube is used for seawater intake systems, ballast water treatment, desalination plants, and subsea fluid transfer lines. The molybdenum-enhanced corrosion resistance provides protection against pitting and crevice corrosion in chloride-rich seawater.
7. Automotive & Aerospace
In the automotive industry, the Coil Tube is used for exhaust systems, fuel delivery lines, and brake fluid conduits. In aerospace applications, it is employed in hydraulic systems, fuel lines, and pneumatic actuator tubing where weight, corrosion resistance, and reliability are critical.
8. Solar Thermal & Energy Systems
The Coil Tube is utilized in solar thermal collector systems, geothermal heat exchange loops, and concentrated solar power (CSP) plants. Its thermal stability and resistance to thermal fatigue make it suitable for repeated heating and cooling cycles.
Quality Certifications & Testing
Wenzhou Jixing Metal Materials Co., Ltd. maintains rigorous quality control systems and holds multiple international certifications ensuring that every Stainless Steel Coil Tube product meets or exceeds global standards.
Certifications Held
- ISO 9001:2015 — Quality Management System (QMS) certification, demonstrating a commitment to consistent quality and continuous improvement.
- ISO 14001:2015 — Environmental Management System (EMS) certification, ensuring environmentally responsible manufacturing practices.
- ISO 45001:2018 — Occupational Health & Safety Management System (OH&S) certification.
- CE Marking (EU Conformity) — Compliance with European Union directives for product safety and performance.