Stainless Steel Coil Tube (Coiltube) — Technical Specification
Product No.: 630 | Manufacturer: Wenzhou Jixing Metal Materials Co., Ltd.
1. Product Overview
The Stainless Steel Coil Tube (hereinafter referred to as "Coiltube") is a precision-engineered cold-drawn or hot-rolled tubular product supplied in continuous coil form. Unlike discrete-length seamless or welded pipes, coil tubes are wound into helical coils to facilitate automated downstream processing, reduce handling labor, and minimize material waste through optimized cutting patterns. This product is manufactured in compliance with international standards including ASTM A213/A269, EN 10216-5, and GB/T 14976, and is particularly suited for high-volume fabrication environments where continuous feed processing is required.
The coil tube format enables significant efficiency gains in manufacturing workflows. As documented in the company's technical learning initiative — "Improving Hole Inspection Efficiency Through Novel Coil Tube Inspection Methods" — advanced non-destructive testing (NDT) methodologies have been integrated into the production line, ensuring superior dimensional accuracy and internal defect detection rates compared to conventional inspection protocols.
2. Material & Properties
2.1 Available Grades
- Austenitic Grades: SUS304 / ASTM 304, SUS304L, SUS316 / ASTM 316, SUS316L, SUS321 / ASTM 321, SUS310S
- Duplex Grades: SUS2205 / ASTM S31803, SUS2507 / ASTM S32750
- Super-Austenitic Grades: SUS904L / ASTM N08904, SUS630 / ASTM N08825
- Custom Grades: Available upon request per customer specification
2.2 Mechanical Properties (Typical — Annealed Condition, Grade 304)
- Tensile Strength (UTS): ≥ 520 MPa (75,400 psi)
- Yield Strength (0.2% Offset): ≥ 205 MPa (29,700 psi)
- Elongation (A50mm): ≥ 40%
- Hardness (HV): ≤ 200
2.3 Physical & Chemical Properties
- Density: 7.93 g/cm³ (Grade 304)
- Thermal Conductivity: 16.3 W/(m·K) at 300 K
- Thermal Expansion Coefficient: 17.3 × 10⁻⁶ /K (10–100°C)
- Corrosion Resistance: Excellent resistance to atmospheric, aqueous, and many chemical environments; Grade 316 offers superior chloride pitting resistance
3. Specifications
| Parameter | Specification / Range | Standard Reference |
|---|---|---|
| Outer Diameter (OD) | Φ 6.0 mm – Φ 114.3 mm (0.25" – 4.5") | ASTM A269 / EN 10216-5 |
| Wall Thickness (WT) | 0.5 mm – 6.0 mm (0.020" – 0.236") | — |
| Coil Length | 20 m – 60 m per coil (customizable) | — | Coil Weight | 500 kg – 3,000 kg per coil (typical) | — |
| Surface Finish | No.1 (Cold Rolled Annealed), 2B, BA (Bright Annealed), No.4 (Brushed), Mirror (8K) | ASTM A480 |
| Internal Finish | Commercial (Ra ≤ 1.6 μm), Industrial (Ra ≤ 0.8 μm), Sanitary (Ra ≤ 0.4 μm), Electropolished (Ra ≤ 0.2 μm) | ASTM F899 |
| Tolerance — OD | ±0.05 mm (precision grade); ±0.10 mm (standard grade) | ISO 4287 |
| Tolerance — Wall Thickness | ±0.03 mm (precision grade); ±0.05 mm (standard grade) | ISO 4287 |
| Roundness | ≤ 0.10% of OD | — |
| Coil Winding Tolerance | Flatness ≤ 0.5 mm/m; Bow ≤ 0.3% of coil length | — |
| Delivery Condition | Annealed (A), Pickled & Annealed (PA), Solution Heat Treated (SHT) | — |
| Maximum Length (when straightened) | Up to 12,000 mm (continuous coil unspooling) | — |
4. Manufacturing Process
4.1 Production Workflow
- Raw Material Selection: High-purity stainless steel slabs or hot-rolled coils sourced from certified mills, with full chemical composition verification via spectrometric analysis.
- Piercing & Pipe Making: Slabs are reheated and pierced to form hollow blooms, which are subsequently rolled into pipe blanks via hot rolling or extrusion.
- Cold Drawing / Cold Expansion: Pipe blanks are cold-drawn through precision dies to achieve target dimensions, enhancing mechanical properties and surface finish.
- Heat Treatment (Annealing): Tubes are solution-annealed at 1050–1150°C followed by controlled cooling to restore full austenitic structure and relieve residual stresses.
- Pickling & Descaling: Surface oxides are removed via controlled acid immersion (HNO₃/HF blend) or electrolytic pickling to achieve clean, corrosion-resistant surfaces.
- Coil Winding: Finished tubes are precisely wound onto steel cores or spools using tension-controlled winding equipment to prevent deformation and surface marking.
- Non-Destructive Testing (NDT) — Enhanced Coil Tube Inspection: An advanced eddy current and ultrasonic inspection system is employed directly on the coil form. This novel coil tube hole inspection methodology — the focus of the company's technical learning initiative — enables continuous, high-speed scanning of internal bore integrity without requiring tube straightening, significantly improving inspection throughput and defect detection sensitivity.
- Packaging & Dispatch: Coils are wrapped in protective film, secured with steel strapping, and palletized for shipment with accompanying mill test certificates.
4.2 Advanced Coil Tube Hole Inspection Methodology
The company's proprietary approach to coil tube inspection represents a significant advancement over traditional post-straightening inspection methods. By integrating multi-channel eddy current probes with real-time signal processing algorithms directly into the coil handling line, the system achieves:
- Continuous inspection speed up to 120 m/min, eliminating bottlenecks in production flow
- Detection sensitivity for internal defects as small as 0.1 mm in depth
- Elimination of inspection-related tube deformation caused by straightening prior to testing
- 100% inline coverage versus sampling-based conventional methods
5. Applications
- Automotive Industry: Exhaust system components, fuel lines, turbocharger manifolds, and hydrogen fuel cell piping — coil format enables high-speed automated forming and welding.
- Food & Beverage Processing: Sanitary-grade piping, CIP (Clean-in-Place) systems, pasteurization equipment, and transfer lines — hygienic internal finish with coil supply reduces joint count.
- Pharmaceutical & Biotechnology: Process piping, reactor internals, and ultra-pure water (UPW) systems requiring electropolished internal surfaces.
- Heat Exchangers & Condensers: Coil tubes are ideal for automated tube-bending and U-tube formation in shell-and-tube heat exchangers.
- Oil & Gas / Petrochemical: Subsea flow lines, downhole instrumentation housings, and chemical processing vessels.
- Medical Devices: Endoscope shafts, surgical instrument tubing, and implant-grade component fabrication.
- Architecture & Decoration: Structural handrails, balustrades, and ornamental features where coil stock reduces fabrication time.
- Electronics & Semiconductor: Precision tubing for vacuum systems, gas distribution lines, and lithography equipment.
6. Quality Certifications & Compliance
6.1 Factory & System Certifications
- ISO 9001:2015 — Quality Management System
- ISO 14001:2015 — Environmental Management System
- ISO 45001:2018 — Occupational Health & Safety Management System
- EN 10204 — Type 3.1 Mill Test Certificates (MTC) provided with every shipment
- CE Marking — Compliance with European Pressure Equipment Directive (PED 2014/68/EU) for applicable products
6.2 Material Certifications & Testing
- Full Chemical Analysis: Optical emission spectrometry (OES) and wet chemical verification per ASTM E415
- Mechanical Testing: Tensile, hardness, and impact testing per ASTM A370 / EN 10002
- Hydrostatic Testing: 100% pressure testing at 2× working pressure per ASTM A213
- NDT Inspection: Eddy current, ultrasonic, and penetrant testing per ASTM E309 / ASTM E164
- Corrosion Testing: Salt spray (ASTM B117), intergranular corrosion (ASTM A262 Practice E), and pitting resistance (ASTM G48)
- Dimensional Verification: Laser scanning and coordinate measuring machine (CMM) inspection
6.3 Traceability & Documentation
- Full heat-lot traceability from raw material mill through final dispatch
- Digital quality records with inspection data retention for a minimum of 10 years
- Customer-specific PPAP (Production Part Approval Process) documentation available upon request
7. Unique Selling Points
- Enhanced Inspection Efficiency: Proprietary inline coil tube hole inspection technology eliminates the need for post-straightening testing, reducing lead times by up to 30% while maintaining 100% inspection coverage.
- Wide Grade & Dimension Range: Single-source capability from standard austenitic to super-alloy grades, covering ODs from 6 mm to 114.3 mm.
- Coil Format Advantage: Dramatically reduces fabrication waste (typically 5–15% material savings vs. discrete pipe lengths) and enables fully automated downstream processing.
- Precision Tolerances: Tight dimensional control (±0.03 mm wall thickness) meets demanding applications in medical, semiconductor, and aerospace sectors.
- Custom Surface Finishes: From industrial-grade to mirror-polished and electropolished internal surfaces, tailored to application-specific hygiene and flow requirements.
- Full Traceability & Documentation: Comprehensive EN 10204 3.1 certification with digital quality dossiers ensures regulatory compliance and audit readiness.
8. Packaging & Delivery
- Coils wound on reinforced steel cores or wooden spools with internal/external protective wrapping
- Export-grade packaging: VCI (Vapor Corrosion Inhibitor) film, moisture-absorbent desiccant packs, and steel strapping
- Standard delivery: Ex-Works (EXW), FOB Ningbo/Zhoushan Port, CIF destination
- Lead time: 15–25 working days for standard orders; 30–45 working days for custom specifications
9. Technical Support & After-Sales Service
- Dedicated technical engineering team for application consultation and specification matching
- Sample provision and trial production support for new product development
- On-site installation guidance and process optimization consultation available
- Warranty: 12 months from date of delivery against manufacturing defects under normal use conditions