Stainless Steel Coil Tube — Coiltube Series (Product No. 463)
1. Product Overview
The Stainless Steel Coil Tube (盘管, Coiltube) manufactured by Wenzhou Jixing Metal Materials Co., Ltd. is a precision-engineered continuous-length tubing product formed into helical coil configurations. Designed for demanding industrial, medical, and HVAC applications, this product series delivers exceptional corrosion resistance, thermal stability, and mechanical integrity across a wide range of operating environments.
The coil tube is available in multiple grades of austenitic and duplex stainless steel, with customizable outer diameters, wall thicknesses, and coil pitch dimensions. The continuous coil form factor eliminates the need for field welding at joints, reducing potential failure points and ensuring uniform flow characteristics throughout the system.
Key Differentiator: Wenzhou Jixing's Coiltube series is engineered to meet the stringent requirements of specialized equipment such as the PM-F900D2 Fan Coil Tube Plasma Air Disinfecter, demonstrating compatibility with high-frequency electromagnetic fields, plasma-generated reactive species, and continuous thermal cycling.
2. Material & Properties
2.1 Available Material Grades
- 304 / 1.4301 (Austenitic) — General-purpose corrosion resistance; suitable for food-grade and pharmaceutical applications
- 316 / 1.4401 (Austenitic, Mo-enhanced) — Superior resistance to chlorides and pitting; recommended for marine and chemical processing
- 316L / 1.4404 (Low-Carbon Austenitic) — Enhanced weldability; preferred for high-purity and medical device applications
- 321 / 1.4541 (Ti-stabilized Austenitic) — Resistance to intergranular corrosion at elevated temperatures (450–850 °C)
- 904L / 1.4539 (High-Alloy Austenitic) — Extreme corrosion resistance in aggressive sulfuric and phosphoric acid environments
2.2 Mechanical & Physical Properties (Typical — Grade 316L)
- Yield Strength (Rp0.2): ≥ 205 MPa (30,000 psi)
- Tensile Strength (Rm): ≥ 515 MPa (75,000 psi)
- Elongation (A50mm): ≥ 40%
- Hardness (HBW): ≤ 210
- Density: 8.0 g/cm³
- Thermal Conductivity (20 °C): 16.3 W/(m·K)
- Thermal Expansion (20–100 °C): 16.0 × 10⁻⁶ /K
- Maximum Service Temperature: 870 °C (oxidation-limited)
3. Technical Specifications
| Parameter | Specification / Range | Standard Reference |
|---|---|---|
| Product Name | Stainless Steel Coil Tube (盘管, Coiltube) | — |
| Product Number | 463 | — |
| Outer Diameter (OD) | Φ6.0 mm – Φ50.8 mm (¼" – 2") | ASME B36.19M / EN 10217-7 |
| Wall Thickness | 0.5 mm – 3.0 mm (0.020" – 0.118") | ASME B36.19M |
| OD Tolerance | ±0.10 mm (±0.004") | ISO 1128 (tolerance class CT2) |
| Wall Thickness Tolerance | ±10% of nominal | EN 10217-7 |
| Coil Pitch | 15 mm – 100 mm (customizable) | Customer specification |
| Coil Diameter | Φ100 mm – Φ2,000 mm (customizable) | Customer specification |
| Surface Finish | Mirror (Ra ≤ 0.4 μm) / Electropolished / Pickled & Passivated | ASTM A967 / ASTM A240 |
| End Condition | Plain, Beveled, Flanged, or Fitted (per customer drawing) | ASME B31.3 |
| Minimum Order Quantity | 50 kg per grade | — |
| Operating Pressure (Design) | Up to 25 MPa (3,625 psi), grade-dependent | ASME B31.3 / PED 2014/68/EU |
| Service Temperature Range | −196 °C to +870 °C (cryogenic to high-temperature) | ASME BPVC Section VIII |
4. Manufacturing Process
4.1 Process Flow
- Raw Material Selection: Certified stainless steel strip or seamless tube stock sourced from accredited mills (e.g., Outokumpu, Sandvik, POSCO), with full mill test certificates (MTC) traceable to heat number.
- Slitting & Leveling: Precision slitting of strip to required coil tube blank width; tension leveling to achieve flatness tolerance ≤ 0.15% of width.
- Forming (Cold Roll Forming / Rotary Draw Bending): Multi-station progressive die forming converts flat strip into continuous tube geometry with controlled wall thickness uniformity (±5% across circumference).
- Welding (TIG / Laser Welding): Longitudinal seam welding under inert gas (Ar or He) shielding; weld penetration verified by 100% eddy current testing (ECT).
- Coiling: Continuous tube wound onto precision mandrels to achieve specified coil pitch and diameter; springback compensation applied during forming to ensure dimensional accuracy.
- Post-Weld Heat Treatment (if required): Solution annealing at 1050–1150 °C followed by rapid quenching to restore full austenitic microstructure and maximize corrosion resistance.
- Surface Treatment: Acid pickling (HNO₃/HF mixture) to remove weld scale; followed by passivation to establish a stable chromium oxide film (≥ 200 mV passivation potential per ASTM A967).
- Final Inspection & Packaging: Dimensional verification, visual inspection, pressure testing (hydrostatic at 1.5× design pressure), and protective packaging for shipment.
4.2 Quality Control Milestones
- Incoming material: Spectroscopic verification (OES) + MTC review
- In-process: Online ultrasonic thickness monitoring at forming stations
- Post-weld: 100% ECT for weld seam integrity
- Final: Hydrostatic pressure test + dimensional CMM verification on sampling basis
5. Applications
5.1 Primary Application Domains
- HVAC & Air Treatment Systems: Fan coil units, air handler coils, and plasma air disinfectors (e.g., PM-F900D2 type) where thermal exchange efficiency and hygiene are critical.
- Food & Beverage Processing: Heat exchangers, pasteurization coils, and CIP (Clean-in-Place) compatible fluid transfer lines.
- Pharmaceutical & Biotechnology: Bioreactor cooling coils, sterile fluid distribution, and GMP-compliant process piping.
- Chemical Processing: Reactor internals, condenser coils, and acid-resistant heat exchange systems.
- Medical Devices: Endoscope channels, dialysis machine tubing, and implant-compatible fluidic components.
- Automotive & Aerospace: Engine cooling circuits, hydraulic accumulator coils, and high-pressure fuel lines.
- Marine & Offshore: Seawater cooling coils, ballast system tubing, and desalination plant heat exchangers.
5.2 Specialized Application — Plasma Air Disinfection Systems
The Coiltube series is specifically validated for integration into PM-F900D2-type Fan Coil Tube Plasma Air Disinfectors. In this application, the stainless steel coil tube serves as the structural and thermal management component within the plasma generation chamber. Key design considerations include:
- Resistance to UV-induced oxidation and ozone attack from plasma discharge
- Thermal cycling tolerance (−20 °C to +120 °C repeated cycles)
- Electromagnetic compatibility (no ferromagnetic distortion of plasma field)
- Biocompatible surface finish preventing microbial adhesion
6. Quality Certifications & Standards Compliance
6.1 Certifications
- ISO 9001:2015 — Quality Management System
- ISO 14001:2015 — Environmental Management System
- ISO 45001:2018 — Occupational Health & Safety Management
- EN 10204 Type 3.1 — Inspection Certificate for product conformity
- PED 2014/68/EU — Pressure Equipment Directive compliance (where applicable)
- NSF/ANSI 61 — Drinking water system components (food-grade grades)
- 3-A Sanitary Standards — Dairy and food processing equipment
- CE Marking — European conformity for pressure equipment
6.2 Applicable Standards
- ASTM A269 / A270 — Seamless and welded austenitic stainless steel tubing
- ASTM A554 — Cold-rolled stainless steel tube
- EN 10217-7 — Stainless steel tubes for pressure purposes
- ASME B36.19M — Dimensional requirements for stainless steel tube
- ASME B31.3 — Process piping design and fabrication
- GB/T 12771 — Chinese national standard for stainless steel tubes
- ASTM A967 — Pickling and passivation of stainless steel
7. Unique Selling Points
- Full Traceability: Every coil tube batch is traceable from raw material heat number through final inspection, ensuring complete supply chain accountability.
- Custom Coil Geometry: In-house CNC coil winding capability enables pitch, diameter, and length customization to exact customer specifications without minimum-run penalties.
- Weld-Free Continuous Form: The seamless coil configuration eliminates longitudinal joints, providing uniform structural integrity and eliminating potential leak paths.
- Plasma-Application Validated: Specifically qualified for use in plasma air disinfection systems, with documented performance data under reactive species exposure.
- Multi-Grade Availability: Single-source procurement for grades ranging from standard 304 to super-austenitic 904L, simplifying supply chain management.
- Surface Finish Excellence: Electropolishing capability achieving Ra ≤ 0.4 μm, meeting pharmaceutical and medical device surface requirements.
8. Technical Support & After-Sales
Wenzhou Jixing Metal Materials Co., Ltd. provides comprehensive technical support including:
- Material selection guidance based on application environment
- Finite element analysis (FEA) for thermal and pressure loading scenarios
- Custom prototyping and sample fabrication within 7–15 business days
- On-site installation support for large-scale coil systems
- Extended warranty (12 months) on manufacturing defects
"Engineered for integrity. Formed for performance. Trusted by industries worldwide."