Stainless Steel Coil Tube — Industrial Flexible Tubing Solution
Product Overview
The Stainless Steel Coil Tube (Coiltube) is a precision-engineered flexible tubing product manufactured by Wenzhou Jixing Metal Materials Co., Ltd. Designed for demanding industrial applications, this coil tube combines superior mechanical strength, corrosion resistance, and thermal stability in a compact, space-efficient coiled configuration. The product is engineered to meet international standards for seamless and welded stainless steel tubing, offering reliable performance in high-pressure, high-temperature, and chemically aggressive environments.
The coil tube format provides significant advantages over straight-length tubing in terms of storage efficiency, material utilization, and downstream processing flexibility. The intelligent manufacturing and scheduling systems employed in production ensure consistent quality, optimized yield rates, and precise dimensional tolerances throughout the manufacturing lifecycle.
Material & Properties
Grade Options
- ASTM A269 / ASME SA-269 — Standard austenitic stainless steel grades including 304, 304L, 316, 316L, 321, and 347
- ASTM A312 / ASME SA-312 — Wrought austenitic stainless steel tubing for higher temperature service
- ASTM A213 — Seamless austenitic stainless steel tubing for heat exchangers and boiler applications
- ASTM A249 — Welded austenitic stainless steel tubing for heat exchangers
- ASTM A268 — Seamless and welded austenitic stainless steel tubing for chemical process and refrigeration
Mechanical Properties (Typical for Grade 316L)
- Tensile Strength: ≥ 485 MPa (70 ksi)
- Yield Strength: ≥ 205 MPa (30 ksi)
- Elongation: ≥ 35% (minimum)
- Hardness: ≤ 92 HRB (annealed condition)
- Density: 8.0 g/cm³
Chemical Composition (Grade 316L, wt%)
- Carbon (C): ≤ 0.03%
- Chromium (Cr): 16.0 – 18.0%
- Nickel (Ni): 10.0 – 14.0%
- Molybdenum (Mo): 2.0 – 3.0%
- Silicon (Si): ≤ 1.0%
- Manganese (Mn): ≤ 2.0%
- Phosphorus (P): ≤ 0.035%
- Sulfur (S): ≤ 0.030%
Performance Characteristics
- Corrosion Resistance: Excellent resistance to pitting and crevice corrosion, particularly in chloride-containing environments
- Temperature Range: Serviceable from cryogenic temperatures (−196°C / −321°F) up to 870°C (1598°F) in non-oxidizing atmospheres
- Oxidation Resistance: Maintains structural integrity in oxidizing atmospheres up to 870°C (1598°F)
- Workability: Excellent cold-forming and welding characteristics; no post-weld heat treatment required for most applications
- Magnetic Properties: Non-magnetic in annealed condition
Specifications
| Parameter | Specification | Standard Reference |
|---|---|---|
| Product Type | Stainless Steel Coil Tube (Coiltube) | — |
| Manufacturing Method | Seamless / ERW (Electric Resistance Welded) / Autoclaved Welded | ASTM A269, A312, A249 |
| Outer Diameter (OD) | 1.5 mm – 168 mm (1/16" – 6.5") | ASTM A269 Table 1–5 |
| Wall Thickness | 0.1 mm – 12.7 mm (0.004" – 0.5") | ASTM A269 Table 1–5 |
| OD Tolerance | ±0.05 mm to ±0.5 mm (depending on diameter) | ASTM A269 |
| Wall Thickness Tolerance | ±10% of nominal (minimum ±0.025 mm) | ASTM A269 |
| Coil Length | Standard: 10 – 60 m per coil; Custom lengths available | — |
| Coil Inner Diameter | 150 mm – 600 mm (6" – 24") | — |
| Surface Finish | Pickled & Passivated, Polished (No. 4), Mirror (8K), Matte | ASTM A480 |
| Surface Roughness (Ra) | 0.2 – 2.0 μm (depending on finish grade) | ASTM A480 |
| Heat Treatment Condition | Annealed (Solution Annealed), Cold Worked | ASTM A269 |
| End Condition | Plain End, Beveled, Threaded, Flanged, or Custom | ASME B1.20.1 |
| Maximum Working Pressure | Up to 30 MPa (4350 psi) — grade and size dependent | ASME B31.3 |
| Minimum Bend Radius | 3× OD (cold bending) | — |
| Weight (Coil) | 50 kg – 500 kg per coil (typical) | — |
| Applicable Standards | ASTM, ASME, EN 10216-5, EN 10217-7, JIS G3446 | — |
| Custom Fabrication | Cutting, bending, welding, forming, threading, machining available | — |
Manufacturing Process
Process Flow Overview
- Raw Material Procurement & Inspection: High-purity stainless steel billets or continuous casting slabs are sourced from certified mills. Incoming materials undergo rigorous spectrographic analysis (OES) and mechanical testing to verify chemical composition and metallurgical quality.
- Hot Rolling / Hot Extrusion: Billets are heated to 1100–1200°C and hot-rolled or hot-extruded into seamless tube blanks of the desired outer diameter and wall thickness. For welded tubing, hot-rolled strip is produced and slitted to precise width.
- Cold Drawing / Cold Rolling: Tube blanks are cold-drawn through precision dies or cold-rolled to achieve tight dimensional tolerances, improved surface finish, and enhanced mechanical properties. Multiple drawing passes may be employed for critical tolerance applications.
- Welding (for welded products): ERW (Electric Resistance Welding) or automatic orbital welding is performed with precise control of welding parameters (voltage, current, speed) to ensure full-penetration, defect-free weld seams. Back-purging with inert gas (argon or nitrogen) prevents internal oxidation.
- Heat Treatment (Solution Annealing): Tubes are annealed at 1010–1150°C followed by controlled cooling (air cooling or water quenching) to relieve cold-work stresses, restore full solution-annealed microstructure, and achieve maximum corrosion resistance. This step is critical for stabilizing the austenitic grain structure.
- Pickling & Passivation: Tubes are subjected to acid pickling (hydrofluoric/nitric acid bath or dip) to remove scale, discoloration, and surface contaminants. Subsequent passivation treatment forms a protective chromium oxide layer on the surface, enhancing long-term corrosion resistance.
- Surface Finishing: Depending on application requirements, tubes may undergo mechanical polishing, electropolishing, or chemical mirror finishing to achieve specified surface roughness values (Ra ≤ 0.2 μm for mirror finish).
- Coiling & Packaging: Finished tubes are coiled using precision winding equipment with tension control to prevent deformation or kinking. Coils are wrapped with protective film, placed in wooden or metal containers, and labeled with full traceability documentation.
Intelligent Scheduling & Production Optimization
Wenzhou Jixing Metal Materials Co., Ltd employs advanced intelligent scheduling systems for coil tube production lines, incorporating real-time monitoring, predictive maintenance algorithms, and anti-swing transfer mechanisms. These technologies minimize coil oscillation during transfer between processing stations, reduce material waste, and ensure consistent product quality throughout the production cycle. The intelligent system optimizes batch scheduling to maximize throughput while maintaining dimensional accuracy and surface quality standards.
Applications
Industrial Applications
- Chemical Processing: Piping systems for corrosive chemical transport, reactor internals, and heat exchanger tubes in petrochemical, pharmaceutical, and fine chemical manufacturing
- Oil & Gas: Downhole tubing, wellhead assemblies, and offshore platform piping systems resistant to sour gas (H₂S) and chloride corrosion
- Power Generation: Boiler tubes, superheater tubes, condenser tubes, and feedwater piping in fossil-fuel and nuclear power plants
- Food & Beverage Processing: Sanitary-grade tubing for dairy, brewing, and food processing equipment requiring easy-cleanability and non-toxic surface properties
- Pharmaceutical Industry: GMP-compliant tubing for bioreactors, CIP/SIP systems, and sterile fluid transfer
Specialized Applications
- Cryogenic Systems: Liquefied natural gas (LNG) transport, cryogenic storage, and low-temperature process piping (Grade 304L/316L)
- Medical Devices: Precision tubing for surgical instruments, endoscopes, and medical gas delivery systems
- Automotive Industry: Exhaust system components, fuel injection lines, and turbocharger piping
- Aerospace: Hydraulic lines, fuel systems, and environmental control system tubing (Grade 321/347 for high-temperature service)
- Heat Exchangers & Condensers: Precision-drawn tubes for shell-and-tube heat exchangers, air conditioning systems, and refrigeration equipment
- Architectural & Decorative: Structural framing, handrails, and decorative elements with mirror or matte finishes
Quality Certifications & Compliance
System Certifications
- ISO 9001:2015 — Quality Management System certification ensuring consistent product quality and customer satisfaction
- ISO 14001:2015 — Environmental Management System certification for sustainable manufacturing practices
- ISO 45001:2018 — Occupational Health and Safety Management System certification
- AS9100D — Quality management system for aerospace organizations (if applicable)
Product Certifications & Testing
- Mill Test Certificates (MTC): EN 10204 Type 3.1 certificates provided for every batch, documenting chemical composition, mechanical properties, and heat treatment history
- Non-Destructive Testing (NDT): 100% eddy current testing, ultrasonic testing (UT), and hydrostatic pressure testing to detect internal and surface defects
- Positive Material Identification (PMI): XRF (X-Ray Fluorescence) or OES verification of chemical composition for every heat
- Dimensional Inspection: Automated optical measurement systems for OD, wall thickness, roundness, and straightness verification
- Surface Quality Inspection: Visual inspection under controlled lighting conditions; profilometry for surface roughness verification
- Corrosion Testing: Salt spray testing (ASTM B117), intergranular corrosion testing (ASTM A269 Annex A), and crevice corrosion testing as required
Applicable Standards Compliance
| Standard | Description | Applicability |
|---|---|---|
| ASTM A269 / ASME SA-269 | Standard Specification for Seamless and Welded Austenitic Stainless Steel Tubing for Chemical and Heat-Transfer Applications | Chemical process, heat exchangers |
| ASTM A312 / ASME SA-312 | Standard Specification for Seamless and Welded Austenitic Stainless Steel Tubing for High Temperature Service |