Stainless Steel Coil Tube (Coiltube) — Wenzhou Jixing Metal Materials Co., Ltd.
Product Overview
The Stainless Steel Coil Tube (also referred to as Coiltube) is a continuously formed, cold-worked tubular product manufactured in coil form, designed for high-volume industrial processing and downstream fabrication. Unlike discrete-length seamless or welded pipes, coil tubes are produced as continuous lengths wound onto spools, enabling uninterrupted feeding into subsequent processing lines such as cold drawing, straightening, cutting, and forming. Wenzhou Jixing Metal Materials Co., Ltd. specializes in the production of precision stainless steel coil tubes leveraging advanced coil tube production lines equipped with intelligent bridge-type cranes (智能桥式起重机) for optimized material handling and logistics efficiency.
Coil tubes serve as critical intermediate products in the stainless steel value chain, bridging the gap between raw strip/sheet production and finished pipe or tube fabrication. Their continuous form factor minimizes waste, reduces handling time, and supports automated manufacturing workflows.
Material & Properties
Stainless steel coil tubes are manufactured from austenitic, ferritic, or duplex stainless steel grades, selected based on the intended service environment and mechanical requirements.
- Austenitic Grades (e.g., AISI 304, AISI 316L, SUS304, SUS316L): Offer excellent corrosion resistance, formability, and weldability. Suitable for chemical processing, food and pharmaceutical applications, and architectural uses.
- Ferritic Grades (e.g., AISI 430, AISI 444): Provide good resistance to stress corrosion cracking and thermal expansion control. Ideal for automotive exhaust systems and appliance components.
- Duplex Grades (e.g., UNS S31803, UNS S32205): Combine high tensile strength with superior corrosion resistance. Used in marine, oil and gas, and desalination applications.
| Property | Typical Range |
|---|---|
| Outer Diameter (OD) | 3 mm – 168 mm (0.118 in – 6.614 in) |
| Wall Thickness | 0.1 mm – 6.0 mm (0.004 in – 0.236 in) |
| Coil Length (Continuous) | Up to 1,500 m (4,921 ft) or custom as specified |
| Coil Weight | Up to 5,000 kg (11,023 lbs) per spool |
| Tensile Strength (Austenitic) | 515 – 720 MPa (75 – 104 ksi) |
| Yield Strength (0.2% Offset) | 205 – 310 MPa (30 – 45 ksi) |
| Elongation (at Break) | ≥ 40% (austenitic grades) |
| Surface Finish | 2B, BA (Bright Annealed), No. 4, No. 8, Mirror |
| Hardness (Rockwell B) | 70 – 95 HRB (annealed condition) |
| Maximum Operating Temperature | Up to 870°C (1,598°F) for austenitic grades |
Specifications
| Parameter | Specification | Standard Reference |
|---|---|---|
| Product Designation | Stainless Steel Coil Tube / Coiltube | — |
| Material Standards | AISI 304, 316L, 321, 310S, 430, 444, 904L, Duplex 2205 | ASTM A213, ASTM A269, EN 10216-5 |
| Manufacturing Standard | Welded coil tube (ERW / Laser Welded) | ASTM A554, ISO 13905 |
| Diameter Tolerance | ±0.05 mm – ±0.5 mm (depending on OD) | ASTM A554, ASME B36.19M |
| Wall Thickness Tolerance | ±0.05 mm – ±0.15 mm | ASTM A269 |
| Coil ID (Inner Diameter of Spool) | 200 mm – 500 mm (standard spool) | Customer-specific |
| Coil OD (Outer Diameter of Spool) | 800 mm – 1,500 mm | Customer-specific |
| End Preparation | Flat cut, beveled (37.5°), or custom | ASME B36.19M |
| Surface Treatment | Pickle & Passivate (P&P), Electropolishing available | ASTM A967, AMS 2700 |
| Packaging | Wooden spool with moisture-proof wrapping, export-grade | ISO 4180 |
Manufacturing Process
The production of stainless steel coil tubes follows a rigorous, multi-stage manufacturing process to ensure dimensional accuracy, metallurgical integrity, and surface quality:
- Raw Material Receiving & Inspection: Stainless steel strip or sheet is sourced from certified mills (e.g., POSCO, Outokumpu, Nippon Steel, Taigang). Incoming material undergoes spectroscopic analysis (PMI — Positive Material Identification) to verify chemical composition and grade certification.
- Slitting & Coil Preparation: Wide-width stainless steel coils are slit into precise strip widths using a high-precision slitting line. Strip edges are deburred and inspected for defects. Intelligent bridge-type cranes (智能桥式起重机) are employed on the production line for automated, high-precision coil handling and transfer between process stations.
- Tube Forming (Roll Forming): The prepared strip is fed through a series of progressive forming rolls that gradually bend the flat strip into a tubular cross-section. Roll configurations are engineered for each specific OD and wall thickness combination to minimize material distortion and maintain uniform wall integrity.
- Welding: The formed tube edges are joined using one of the following methods:
- ERW (Electric Resistance Welding): High-frequency current generates localized heat at the seam, fusing the edges without filler metal.
- Laser Welding: Provides a narrower heat-affected zone (HAZ), superior weld quality, and higher precision for thin-wall applications.
- Weld Annealing & Pickling: The welded tube passes through a continuous annealing furnace to relieve weld stresses and restore austenitic microstructure. Subsequently, the tube is pickled (acid bath or electrolytic) to remove oxide scale and impurities from the surface.
- Passivation: A controlled nitric or citric acid passivation treatment forms a protective chromium oxide layer on the surface, enhancing long-term corrosion resistance per ASTM A967.
- Sizing & Straightening: The tube passes through a sizing mill to achieve final dimensional tolerances and is straightened to ensure geometric straightness (typically ≤ 1 mm/m deviation).
- Surface Finishing: Optional mechanical polishing (2B, No. 4, No. 8) or electropolishing is applied based on customer specifications. Bright Annealed (BA) finish is achieved through controlled atmosphere annealing.
- Coiling & Spooling: The finished tube is coiled onto standardized spools. The intelligent bridge crane system ensures precise placement and secure fastening of each coil.
- Final Quality Control & Packaging: Each coil undergoes 100% dimensional inspection, surface quality audit, and optional non-destructive testing (NDT — ultrasonic or eddy current). Certified coils are wrapped, labeled, and packaged for domestic or export shipment.
Applications
Stainless steel coil tubes find extensive application across multiple industrial sectors due to their versatility, corrosion resistance, and fabrication efficiency:
- Food & Beverage Industry: Processing equipment, hygienic piping systems, dairy and brewery equipment components (AISI 304, 316L)
- Pharmaceutical & Medical Devices: Sterilizable tubing for bioreactors, infusion systems, and medical instrument manufacturing (AISI 316L, 316Ti)
- Chemical Processing: Heat exchangers, reactor vessels, distillation columns, and corrosive chemical transport lines (AISI 316L, 904L, Hastelloy-alloy coil tubes)
- Oil & Gas: Downhole tubing, subsea pipelines, and offshore platform components requiring high strength and corrosion resistance (Duplex 2205, 2507 Super Duplex)
- Automotive Industry: Exhaust systems, fuel lines, and structural components (AISI 430, 409, 444)
- Architecture & Construction: Structural tubing, railings, facades, and decorative applications (AISI 304, 316L with mirror or PVD finish)
- Appliances: Washing machine tubs, oven racks, refrigerator components (AISI 430, 444)
- Marine & Shipbuilding: Seawater systems, ballast tanks, and marine hardware (AISI 316L, Duplex grades)
- Petroleum Refining: Crude oil processing, refining equipment, and storage tank internals
- Power Generation: Boiler tubes, heat exchangers, and steam systems (AISI 310S, 321, 347)
Quality Certifications
Wenzhou Jixing Metal Materials Co., Ltd. maintains a comprehensive quality management system ensuring compliance with international standards and regulatory requirements:
- ISO 9001:2015 — Quality Management System certification ensuring consistent product quality and continuous improvement
- ISO 14001:2015 — Environmental Management System certification for sustainable manufacturing practices
- ISO 45001:2018 — Occupational Health and Safety Management System
- EN 10204 3.1 / 3.2 — Material Test Certificates (MTC) issued by authorized inspection personnel or third-party inspection agencies
- CE Marking — Conformity with European New Approach Directives for market access
- PED (Pressure Equipment Directive 2014/68/EU) — Compliance for pressure-containing applications
- NSF/ANSI 61 — Drinking water system components certification (for food-grade applications)
- 3-A Sanitary Standards — For dairy and food processing equipment applications
- NACE MR0175 / ISO 15156 — Compliance for oil and gas industry materials resistant to sulfide stress cracking
Unique Selling Points
- Intelligent Production Line Integration: The deployment of smart bridge-type cranes (智能桥式起重机) on the coil tube production line enables automated, high-precision material handling, reducing manual intervention and improving throughput consistency.
- Full Traceability: Every coil is serialized with a unique batch identifier linked to raw material mill certificates, process parameters, and final test results, ensuring complete supply chain traceability.
- Customization Capability: Flexible manufacturing supports custom OD, wall thickness, surface finish, coil dimensions, and end preparations tailored to specific customer engineering drawings.
- Wide Grade Coverage: Production capability spans austenitic, ferritic, duplex, and super-austenitic stainless steel grades, accommodating diverse application requirements from a single supplier.
- Export-Grade Quality: Products meet international standards (ASTM, EN, ISO) and are suitable for global market distribution with full documentation support.