Stainless Steel Coil Tube — Product Technical Specification
1. Product Overview
The Stainless Steel Coil Tube (hereinafter referred to as "Coil Tube") is a precision-engineered, continuous-length tubular product manufactured by Wenzhou Jixing Metal Materials Co., Ltd. Unlike conventional straight-length seamless or welded pipes, Coil Tubes are produced in continuous helical coils, offering significant advantages in downstream processing efficiency, material utilization, and logistical flexibility. These products are designed for demanding applications in the chemical, petrochemical, pharmaceutical, food processing, and energy sectors where corrosion resistance, structural integrity, and dimensional accuracy are paramount.
Coil Tubes are fabricated through a combination of hot rolling, cold drawing, and cold rolling processes, resulting in products that exhibit superior mechanical properties, smooth surface finishes, and precise dimensional tolerances. The continuous coil configuration eliminates the need for butt welding during installation in many applications, thereby reducing potential failure points and improving system reliability.
2. Material & Properties
2.1 Base Alloy Grades
Coil Tubes are manufactured from a range of austenitic, ferritic, and duplex stainless steel grades in accordance with international standards including ASTM, AISI, EN, and GB specifications. Commonly available grades include:
- AISI 304 / ASTM A213 TP304 — General-purpose austenitic grade with excellent corrosion resistance and formability.
- AISI 316L / ASTM A213 TP316L — Low-carbon austenitic grade with enhanced pitting and crevice corrosion resistance due to molybdenum (Mo) addition.
- AISI 321 / ASTM A213 TP321 — Titanium-stabilized austenitic grade suitable for high-temperature service environments.
- AISI 310S / ASTM A213 TP310S — High-temperature austenitic grade with superior oxidation resistance up to 1150°C.
- ASTM A213 TP316L (Duplex 2205) — Duplex austenitic-ferritic grade offering high yield strength and resistance to chloride stress corrosion cracking (SCC).
2.2 Mechanical Properties
| Property | ASTM A213 TP304 | ASTM A213 TP316L | ASTM A213 TP321 | Duplex 2205 |
|---|---|---|---|---|
| Tensile Strength (MPa) | ≥ 515 | ≥ 485 | ≥ 515 | ≥ 550 |
| Yield Strength (MPa, 0.2% Offset) | ≥ 205 | ≥ 170 | ≥ 205 | ≥ 450 |
| Elongation (% in 50 mm) | ≥ 40 | ≥ 40 | ≥ 40 | ≥ 25 |
| Density (g/cm³) | 8.00 | 8.00 | 8.00 | 8.00 |
| Thermal Conductivity (W/m·K, 100°C) | 16.3 | 16.3 | 14.6 | 18.0 |
| Maximum Service Temperature (°C) | 870 | 870 | 925 | 350 |
2.3 Corrosion Resistance
Coil Tubes exhibit exceptional resistance to atmospheric, aqueous, and chemical corrosion environments. The passive chromium oxide (Cr₂O₃) film formed on the surface provides a self-healing protective barrier. In chloride-containing environments, grades such as 316L and Duplex 2205 demonstrate superior resistance to pitting corrosion (measured by Critical Pitting Temperature, CPT) and chloride stress corrosion cracking (SCC), making them suitable for marine, coastal, and aggressive chemical processing applications.
3. Specifications
| Parameter | Specification |
|---|---|
| Product Name | Stainless Steel Coil Tube (Coil Tube) |
| Outer Diameter (OD) | 6.00 mm – 108.00 mm |
| Wall Thickness (WT) | 0.50 mm – 8.00 mm |
| Coil Length | Customizable; typically 500 m – 3000 m per coil |
| Coil Weight | Up to 10,000 kg per coil (standard); custom configurations available |
| Manufacturing Method | Seamless (cold drawing / cold rolling) or Welded (TIG/ERW) |
| Surface Finish | Pickled & Passivated, 2B, No. 4 Brushed, 6K, 8K Mirror, BA (Bright Annealed) |
| End Condition | Plain, Beveled (GB/T 12574), Threaded, or Custom |
| Tolerance — OD | ± 0.10 mm (cold drawn); ± 0.25 mm (hot rolled) |
| Tolerance — Wall Thickness | ± 10% of nominal WT |
| Applicable Standards | ASTM A213 / A269, EN 10216-5, GB/T 12771, JIS G3459 |
| Available Grades | 304, 304L, 316, 316L, 321, 310S, 347, 2205, 2507, 309S, 310 |
| Heat Treatment | Solution Annealing (1050°C – 1150°C), Stress Relief, Pickling & Passivation |
| Packaging | Seaworthy export packaging; coil wrapped in kraft paper, PE film, and VCI (Volatile Corrosion Inhibitor) sheets; secured on wooden pallets or steel skids |
4. Manufacturing Process
The production of high-quality Stainless Steel Coil Tubes involves a multi-stage manufacturing process designed to ensure dimensional accuracy, metallurgical homogeneity, and surface integrity:
- Slab Preparation and Hot Rolling — Stainless steel slabs are heated to temperatures between 1150°C and 1250°C and hot-rolled into hollow tubes (HAT — Hot Rolled and Cold Finished, or hot-rolled coils). This initial forming establishes the approximate dimensions of the final product.
- Piercing and Elongation — For seamless products, the hot-rolled slabs are pierced using a Mannesmann or plug piercing mill to create a hollow billet, which is then elongated to the desired dimensions.
- Cold Drawing / Cold Rolling (Cold Working) — The hot-rolled tubes are cold-drawn through a series of reducing dies or cold-rolled in a cold rolling mill to achieve precise final dimensions, improved surface finish, and enhanced mechanical properties. Cold working increases yield strength by 20%–40% through strain hardening.
- Intermediate Annealing — At critical deformation stages, the coil is annealed at 1050°C – 1150°C in a protective atmosphere (nitrogen or hydrogen) to relieve cold-work stresses, restore ductility, and prevent cracking during further processing.
- Pickling and Passivation — The coil is immersed in a mixed acid bath (typically HNO₃/HF or H₂SO₄/HNO₃) to remove mill scale and oxide layers, followed by passivation to regenerate the protective chromium oxide film.
- Surface Finishing — Depending on the application, the coil may undergo additional finishing such as mechanical polishing, electrolytic polishing, or brushing to achieve the required surface roughness (Ra values from 0.1 μm to 1.6 μm).
- Quality Inspection — Every coil undergoes comprehensive inspection including visual examination, dimensional measurement, hydrostatic testing, ultrasonic testing (UT), radiographic testing (RT), and chemical composition analysis (spectrometry).
- Coiling and Packaging — The finished tube is coiled on a dedicated coiling stand, ensuring uniform winding tension to prevent coil set and kinking. The coil is then packaged according to export or domestic delivery requirements.
5. Applications
Stainless Steel Coil Tubes find extensive use across a broad spectrum of industrial and commercial applications:
- Chemical and Petrochemical Processing — Heat exchangers, reactor piping, distillation columns, and process loops where resistance to aggressive chemicals (acids, alkalis, halides) is essential.
- Pharmaceutical and Biotechnology — Sterilizable piping systems, CIP (Clean-in-Place) and SIP (Sterilize-in-Place) loops, and sanitary processing equipment requiring high surface finish (Ra ≤ 0.4 μm) and biocompatibility.
- Food and Beverage Industry — Dairy processing, brewery piping, and food-grade conveying systems where hygiene and corrosion resistance are critical (compliant with FDA 21 CFR 184.1867 and EU 1935/2004).
- Energy and Power Generation — Boiler tubes, superheaters, economizers, and nuclear-grade heat exchanger tubing (grades 316L, 321, and 310S for high-temperature service).
- Automotive and Aerospace — Exhaust system components, fuel lines, and structural tubing requiring high strength-to-weight ratios and thermal cycling resistance.
- Construction and Architecture — Decorative railings, structural supports, and building envelope systems where both aesthetic appearance and weathering resistance are required.
- Oil and Gas Exploration — Subsea pipelines, wellhead assemblies, and offshore platform piping (Duplex 2205 and 2507 for high-strength, chloride-resistant applications).
- Medical Equipment — Surgical instrument tubing, implant-grade components, and diagnostic imaging equipment housings.
6. Quality Certifications
Wenzhou Jixing Metal Materials Co., Ltd. maintains rigorous quality management systems and holds the following certifications and compliance credentials:
- ISO 9001:2015 — Quality Management System (QMS) certification ensuring consistent product quality and process control.
- ISO 14001:2015 — Environmental Management System certification demonstrating commitment to sustainable manufacturing practices.
- ISO 45001:2018 — Occupational Health and Safety Management System certification.
- EN 10204 3.1 — Third-party inspection certification for material testing and verification.
- CE Marking — Compliance with European Union directives for machinery and pressure equipment (PED 2014/68/EU).
- ASME Stamp — National Board Registration for pressure vessel and piping components (where applicable).
- API 5L / API 5CT — American Petroleum Institute certification for oil and gas pipeline and tubular products.
- Mill Test Certificates (MTC) — Full chemical composition, mechanical property, and non-destructive testing (NDT) results provided with every shipment.
7. Unique Selling Points
- Continuous Coil Configuration — Eliminates butt welds in long-run installations, reducing installation time by up to 60% and eliminating potential leak points, thereby enhancing system reliability and maintenance efficiency.
- Superior Material Utilization — The coil format maximizes the usable length of each production run, reducing waste to less than 2% compared to 5%–8% waste typical of straight-length pipe cutting.
- Wide Range of Grades and Specifications — Over 15 alloy grades available, with customizable OD, wall thickness, and surface finish to meet specific project requirements.
- Precision Dimensional Tolerances — Cold-drawn products achieve OD tolerances of ± 0.10 mm and wall thickness tolerances of ± 10%, ensuring seamless integration into precision-engineered systems.
- Advanced Surface Treatment Options — From standard pickled and passivated finishes to mirror-polished (8K) and electrolytic-polished surfaces with Ra values as low as 0.1 μm, meeting the most stringent sanitary and aesthetic requirements.
- Comprehensive Quality Assurance — Every coil is accompanied by full mill test certificates with third-party verification (EN 10204 3.1), ensuring traceability and compliance with international standards.
- Custom Manufacturing Capability — Flexible production capacity supports bespoke coil lengths, special end treatments, and non-standard alloy compositions tailored to specific engineering designs.
8. Technical Note: Coil Tube Performance in Thermal Cycling Applications
Research and field experience indicate that Stainless Steel Coil Tubes maintain excellent structural and workability performance under repeated thermal cycling conditions. The austenitic microstructure of grades such as 304 and 316L provides inherent thermal expansion compatibility, while the continuous coil geometry accommodates differential thermal expansion without inducing stress concentrations at weld joints. In applications involving concrete encasement or composite structural systems, the thermal expansion coefficient of stainless steel (approximately 17.3 × 10⁻⁶ /°C) is compatible with concrete (approximately 10–14 × 10⁻⁶ /°C), minimizing interfacial stress during temperature fluctuations. This thermal compatibility ensures long-term durability and prevents degradation of surrounding composite materials during thermal cycling events.
9. Ordering Information
For detailed quotations, technical consultations, and sample requests, customers are advised to specify the following parameters:
- Required alloy grade and applicable standard
- Outer diameter and wall thickness (nominal and tolerance requirements)
- Coil length and total order quantity
- Surface finish specification (e.g., 2B, BA, No. 4, 6K, 8K, EP)
- End condition and special requirements (threading, beveling, capping)
- Applicable industry standard and certification requirements
- Delivery schedule and packaging preferences
Wenzhou Jixing Metal Materials Co., Ltd. is committed to delivering high-quality, reliable, and cost-effective Stainless Steel Coil Tube solutions