Stainless Steel Coil Tube (Coiltube) — Product Technical Specification
1. Product Overview
The Stainless Steel Coil Tube (Coiltube), manufactured by Wenzhou Jixing Metal Materials Co., Ltd., is a precision-engineered tubular product supplied in continuous coil form. Unlike discrete-length cut tubes, coil tubes are delivered in a tightly wound helical configuration, enabling seamless feeding into downstream processing equipment such as CNC tube cutters, bending machines, and automated welding systems. This format significantly reduces material waste, minimizes handling time, and improves production throughput in high-volume manufacturing environments.
The product is designed for applications requiring consistent dimensional accuracy, superior surface finish, and reliable mechanical performance under demanding operating conditions. The coil tube is available in a range of outer diameters, wall thicknesses, and grades of stainless steel, tailored to meet specific industry standards and customer specifications.
2. Material & Properties
Coil tubes are fabricated from high-quality austenitic and duplex stainless steel grades, selected for their exceptional corrosion resistance, mechanical strength, and formability. The following table summarizes the key material grades and their corresponding properties:
| Stainless Steel Grade | Equivalent Standards | Composition (Typical, wt%) | Key Properties |
|---|---|---|---|
| 304 / 1.4301 | ASTM A213, EN 10216-5, GB/T 14976 | Cr 18–20%, Ni 8–10.5% | Excellent general corrosion resistance; good formability and weldability; non-magnetic |
| 316 / 1.4401 | ASTM A213, EN 10216-5, GB/T 14976 | Cr 16–18%, Ni 10–14%, Mo 2–3% | Superior pitting and crevice corrosion resistance; suitable for aggressive chemical and marine environments |
| 321 / 1.4541 | ASTM A213, EN 10216-5, GB/T 14976 | Cr 17–19%, Ni 9–12%, Ti ≥5×C | Stabilized against intergranular corrosion; suitable for high-temperature service (up to 870°C) |
| 316L / 1.4404 | ASTM A213, EN 10216-5, GB/T 14976 | Cr 16–18%, Ni 10–14%, Mo 2–3%, C ≤0.03% | Low carbon variant of 316; enhanced weldability; resistance to intergranular corrosion |
| 310S / 1.4845 | ASTM A213, EN 10216-5, GB/T 14976 | Cr 24–26%, Ni 19–22% | Outstanding high-temperature oxidation resistance; suitable for furnace components and heat exchangers |
2.1 Mechanical Properties (Aged Condition, Typical Values)
| Grade | Tensile Strength (MPa) | Yield Strength (MPa) | Elongation (%) | Hardness (HB) |
|---|---|---|---|---|
| 304 | ≥520 | ≥205 | ≥40 | ≤217 |
| 316 | ≥515 | ≥205 | ≥40 | ≤217 |
| 321 | ≥485 | ≥170 | ≥40 | ≤201 |
| 316L | ≥485 | ≥170 | ≥40 | ≤217 |
| 310S | ≥515 | ≥205 | ≥40 | ≤217 |
3. Specifications
The following table presents the dimensional and geometric specifications for the Stainless Steel Coil Tube product line:
| Parameter | Specification / Range | Standard Reference |
|---|---|---|
| Outer Diameter (OD) | 6.0 mm – 168.3 mm (¼" – 6") | ASTM A213, EN 10216-5 |
| Wall Thickness | 0.5 mm – 6.0 mm | ASTM A213, EN 10216-5 |
| Coil Length | 10 m – 120 m (customizable) | Customer specification |
| Coil Inner Diameter | 500 mm – 800 mm (standard) | Industry practice |
| Surface Finish | No. 1 (Pickled), 2B (Cold Rolled & Annealed), BA (Bright Annealed), No. 4 (Brushed), HL (Hairline), Mirror (8K) | ASTM A480, GB/T 343 |
| Tolerance (OD) | ±0.05 mm – ±0.50 mm (depending on OD) | ASTM A213 |
| Tolerance (Wall Thickness) | ±0.05 mm – ±0.20 mm | ASTM A213 |
| Roundness | ≤0.5% of OD | EN 10216-5 |
| End Condition | Open ends, closed ends, or beveled ends (per request) | Customer specification |
| Heat Treatment | Solution annealed (1050–1150°C followed by rapid cooling) | ASTM A213 |
| Welding Method | Automatic TIG (Tungsten Inert Gas) welding for seamless tubes | ISO 15614 |
| Delivery Condition | Coiled on wooden or steel pallets, wrapped in protective film and moisture-proof packaging | Industry practice |
4. Manufacturing Process
The production of Stainless Steel Coil Tubes at Wenzhou Jixing Metal Materials Co., Ltd. follows a rigorous, multi-stage manufacturing process designed to ensure dimensional precision, metallurgical integrity, and surface quality. The process flow is outlined below:
4.1 Process Flow
- Raw Material Procurement: Cold-rolled stainless steel strips are sourced from certified mills, with incoming quality inspection including chemical composition analysis (spectroscopic verification), mechanical property testing, and surface quality assessment.
- Strip Leveling & Slitting: Incoming coils are passed through a leveling unit to eliminate coil set and flatness defects. Strips are then slit to the required width with precision edge trimming to ensure uniformity.
- Forming (Roll Forming): The leveled strip is fed through a series of progressive forming rollers in a coil tube forming machine. Each roller station incrementally bends the flat strip into a partial circular cross-section. The number of forming stations (typically 12–20) is optimized based on the target OD and wall thickness to minimize residual stress and springback. This is the critical step highlighted in the learning experience: "Repeated deformation — the coil tube former delivers more power with less effort." The progressive multi-stage deformation ensures that the material is gradually shaped without exceeding its strain hardening limit, producing uniform wall thickness and consistent geometry.
- Welding: The formed semi-circular strip is longitudinally welded using high-frequency induction welding (HF) or automatic TIG welding. Welding parameters (current, speed, gas flow, and overlap) are precisely controlled to achieve full penetration, minimize heat-affected zone (HAZ) distortion, and produce a weld seam with mechanical strength equivalent to the base metal.
- Weld Seam Finishing: The weld seam is dressed by internal and external grinding or rolling to achieve a flush surface, reducing stress concentration points and ensuring smooth internal flow characteristics.
- Solution Annealing: Tubes are heat-treated at 1050–1150°C in a protective atmosphere (nitrogen or vacuum) to dissolve carbide precipitates, relieve residual stresses, and restore full corrosion resistance and ductility.
- Pickling & Passivation: Tubes undergo acid pickling (typically HNO₃/HF mixture) to remove oxide scale, followed by passivation to form a protective chromium oxide layer on the surface.
- Coiling & Packaging: Finished tubes are coiled onto a pay-off reel at controlled tension to prevent deformation. Coils are wrapped in protective film, moisture-proof paper, and secured on pallets for shipping.
4.2 Key Process Advantages
- Progressive Multi-Stage Forming: The use of a multi-station forming train allows the strip to be shaped incrementally, reducing the force required per station and minimizing material thinning. This results in uniform wall thickness with minimal ovality.
- High-Frequency Induction Welding: Offers high welding speed (up to 20 m/min), precise heat input control, and minimal distortion compared to arc welding methods.
- In-Line Quality Monitoring: Optical sensors and laser gauges monitor OD, wall thickness, and roundness in real time, with automated feedback to adjust forming and welding parameters.
5. Applications
Stainless Steel Coil Tubes find extensive use across a broad spectrum of industrial and commercial applications, owing to their corrosion resistance, mechanical strength, hygienic properties, and ease of fabrication from coil form:
- Automotive Industry: Exhaust systems, turbocharger ducts, fuel lines, and structural brackets. Coil form enables continuous feeding into high-speed automated bending and welding lines.
- Petroleum & Chemical Industry: Heat exchangers, condensers, reactor internals, and piping systems handling corrosive media. Grades 316 and 316L are preferred for chlorinated environments.
- Food & Beverage Processing: Hygienic piping, milk lines, brewing equipment, and pharmaceutical transfer systems. BA and No. 4 finishes meet sanitary standards (EHEDG, 3-A).
- Architecture & Construction: Handrails, balustrades, decorative facades, structural framing, and architectural railings. Coil tubes are bent and formed into complex profiles on-site or in fabrication shops.
- Furniture Manufacturing: Tubular frames for chairs, tables, shelving units, and outdoor furniture. The coil format allows efficient cutting and bending with minimal offcuts.
- Medical Equipment: Surgical instrument handles, hospital bed frames, and sterilization equipment housings.
- Energy & Power Generation: Boiler tubes, heat exchanger tubes, and solar thermal collector tubes. High-temperature grades (310S, 321) are used in furnace applications.
- Aerospace: Hydraulic lines, fuel lines, and structural tubing in secondary structures.
6. Quality Certifications & Standards Compliance
Wenzhou Jixing Metal Materials Co., Ltd. maintains a comprehensive quality management system and adheres to internationally recognized standards for stainless steel coil tube production:
- ISO 9001:2015 — Quality Management Systems
- ISO 14001:2015 — Environmental Management Systems
- ISO 45001:2018 — Occupational Health and Safety Management Systems
- EN 10204 — Type 3.1 Inspection Certificate (mill test certificate with product-specific inspection data)
- ASTM A213 / A269 — Standard Specifications for Seamless and Welded Austenitic Stainless Steel Tubes
- EN 10216-5 — Technical Delivery Conditions for Seamless and Welded Tubes of Stainless Steels for Pressure Purposes
- GB/T 14976 — Chinese National Standard for Seamless Stainless Steel Tubes for Fluids
- API 5L — Specification for Line Pipe (where applicable for pressure applications)
- NSF/ANSI 61 — Drinking Water System Components (for food-grade applications)
- CE Marking — Compliance with European Pressure Equipment Directive (PED 2014/68/EU) for pressure-rated applications
6.1 Quality Assurance Measures
- Incoming Inspection: 100% verification of raw material certificates, spectroscopic chemical analysis, and surface inspection of cold-rolled strips.
- In-Process Control: Continuous monitoring of forming parameters, welding parameters, and dimensional tolerances via automated gauging systems. Statistical Process Control (SPC) is applied to critical characteristics.
- Final Inspection: Each coil batch undergoes hydrostatic pressure testing (1.5× working pressure), dimensional measurement (OD, wall thickness, length), surface inspection, and weld seam examination (dye penetrant testing or eddy current testing).
- Traceability: Each coil is marked with heat number, grade, dimensions, and production date, enabling full traceability from raw material to finished product.
7. Unique Selling Points
- Efficient Progressive Forming Technology: The multi-stage forming approach minimizes force requirements while maximizing dimensional accuracy, reducing energy consumption and tool wear.
- Wide Range of Grades and Dimensions: Offering seamless coverage from 6 mm to 168.3 mm OD across multiple stainless steel grades, providing one-stop sourcing for diverse applications.
- Custom Surface Finishes: Available in six standard surface finishes, with custom polishing and passivation options to meet specific aesthetic and functional requirements.
- Coil Format Advantage: Continuous coil delivery eliminates cut-off waste, reduces handling, and enables seamless integration with automated downstream processing lines, improving overall manufacturing efficiency by up to 30%.
- Full Traceability & Certification: Comprehensive documentation including mill test certificates, inspection reports, and material trace