Stainless Steel Coil Tube (Coiltube) — Wenzhou Jixing Metal Materials Co., Ltd
1. Product Overview
The Stainless Steel Coil Tube (Coiltube), manufactured by Wenzhou Jixing Metal Materials Co., Ltd (Product No. 229), is a precision-engineered continuous-loop tubing product designed for thermal exchange, fluid conveyance, and structural coil applications. This product is supplied in coiled form to facilitate downstream forming, welding, and assembly operations with minimal material loss and maximum process efficiency.
Coiltubes are particularly valued in the HVAC (Heating, Ventilation, and Air Conditioning) industry, where they serve as the core heat exchange element within Fan Coil Units (FCU). Extensive experimental research on the dehumidification performance of fan coil units has demonstrated that the geometric configuration, material thermal conductivity, and surface finish of the coil tube directly influence latent heat transfer efficiency, condensate drainage characteristics, and overall energy performance of the unit.
2. Material & Properties
2.1 Base Materials
- AISI 304 (UNS S30400): The standard austenitic stainless steel grade offering excellent corrosion resistance, formability, and weldability. Suitable for general HVAC applications and indoor environments.
- AISI 316 (UNS S31600): Molybdenum-enhanced austenitic grade providing superior resistance to chlorides, pitting, and crevice corrosion. Recommended for coastal, industrial, or high-humidity environments.
- AISI 316L (UNS S31603): Low-carbon variant of 316 grade, optimized for welding applications with reduced intergranular corrosion risk.
- AISI 321 (UNS S32100): Titanium-stabilized austenitic grade suitable for elevated-temperature applications up to 870°C.
2.2 Mechanical Properties (Typical — AISI 304 Annealed Condition)
| Property |
Unit |
Value |
| Tensile Strength (UTS) |
MPa |
≥ 520 |
| Yield Strength (0.2% offset) |
MPa |
≥ 205 |
| Elongation at Break |
% |
≥ 40 |
| Hardness (HV) |
— |
≤ 200 |
| Density |
g/cm³ |
8.0 |
| Thermal Conductivity (at 25°C) |
W/(m·K) |
16.3 |
| Specific Heat Capacity (at 25°C) |
J/(kg·K) |
500 |
| Thermal Expansion Coefficient (20–100°C) |
×10⁻⁶/K |
17.3 |
2.3 Chemical Composition (AISI 304 — wt%)
| Element |
C |
Si |
Mn |
P |
S |
Cr |
Ni |
N |
Fe |
| Maximum |
0.08 |
1.00 |
2.00 |
0.045 |
0.030 |
— |
— |
0.10 |
Balance |
| Minimum |
— |
— |
— |
— |
— |
18.0 |
8.0 |
— |
— |
3. Specifications
| Parameter |
Specification |
| Product Name |
Stainless Steel Coil Tube (Coiltube) |
| Product No. |
229 |
| Manufacturing Standard |
ASTM A213 / ASTM A269 / GB/T 12771 / EN 10216-5 |
| Outer Diameter (OD) |
φ3.0 mm – φ32.0 mm (customizable) |
| Wall Thickness |
0.3 mm – 3.0 mm (customizable) |
| Coil Inner Diameter |
φ150 mm – φ500 mm |
| Coil Length per Roll |
50 m – 500 m (or as specified) |
| Surface Finish |
No. 1 Annealed / Bright Annealed (BA) / Pickled / Polished (Ra ≤ 0.4 μm) |
| Tolerance on OD |
±0.05 mm (standard) / ±0.02 mm (precision grade) |
| Tolerance on Wall Thickness |
±10% (standard) / ±5% (precision grade) |
| End Treatment |
Open ends / Sealed ends / Flared ends / Beveled ends |
| Heat Treatment |
Full Annealing at 1050°C – 1150°C with controlled cooling |
| Pressure Rating |
Up to 2.0 MPa (subject to dimensional configuration) |
| Operating Temperature Range |
−196°C to +870°C (grade-dependent) |
| Packaging |
Wooden drum / Export-grade plastic wrap / Palletized coil |
| Minimum Order Quantity |
100 kg (negotiable) |
4. Manufacturing Process
4.1 Process Flow
- Raw Material Procurement: High-purity stainless steel strip or wire rod sourced from certified mills (e.g., POSCO, Outokumpu, Taigang) with full mill test certificates (MTC).
- Coil Slitting: Precision slitting of stainless steel coil to the required strip width with edge quality control.
- Forming & Welding: Continuous cold-forming process converting flat strip into circular cross-section tube, followed by high-frequency (HF) or laser TIG welding to achieve seamless-equivalent joint integrity.
- Internal & External Finishing: Mandrel drawing or rotary finishing to achieve dimensional accuracy; optional internal polishing for fluid-critical applications.
- Annealing & Pickling: Solution annealing at 1050°C – 1150°C in a protective atmosphere (N₂ or vacuum), followed by acid pickling and passivation to restore corrosion resistance and achieve desired surface finish.
- Coiling: Precision coiling onto standardized drum diameters with tension control to prevent deformation, kinking, or ovality.
- Quality Inspection: Multi-stage inspection including dimensional measurement, hydrostatic pressure testing, eddy current flaw detection, and surface defect evaluation.
- Packaging & Dispatch: Protective packaging for export or domestic distribution.
4.2 Process Advantages
- Continuous production methodology ensures consistent dimensional accuracy along the entire coil length.
- Laser welding technology produces narrow heat-affected zones (HAZ), minimizing microstructural degradation at the weld joint.
- Atmospheric annealing eliminates decarburization and oxidation, preserving surface integrity without additional mechanical polishing.
5. Applications
5.1 HVAC & Fan Coil Units
The primary application of this coil tube product is as the heat exchange element within Fan Coil Units (FCU). Experimental studies on the dehumidification performance of fan coil units have confirmed that stainless steel coil tubes offer significant advantages over traditional copper-aluminum configurations:
- Elimination of Galvanic Corrosion: Unlike copper-aluminum heat exchangers, all-stainless steel coil tubes prevent electrochemical (galvanic) corrosion between dissimilar metals, extending service life significantly in humid environments.
- Enhanced Latent Heat Transfer: The superior surface wetting characteristics of stainless steel (low surface energy) promote uniform condensate film formation and drainage, improving dehumidification efficiency by up to 15–20% compared to conventional materials.
- Hygienic Performance: The smooth, non-porous surface of stainless steel inhibits microbial growth, making these coils ideal for cleanroom HVAC systems, hospital air handling units, and pharmaceutical environments.
5.2 Additional Applications
- Food & Beverage Processing: Heat exchangers, condensers, and refrigeration coils in food-grade processing lines (compliant with FDA 21 CFR).
- Pharmaceutical Industry: Clean-in-place (CIP) compatible heat exchange coils for bioreactors and sterile fluid systems.
- Chemical Processing: Corrosion-resistant coil tubing for acid recovery, chemical dosing, and process fluid handling.
- Automotive & Aerospace: Lightweight heat management coils for battery thermal regulation systems and air conditioning units.
- Marine & Offshore: Seawater cooling coils and condenser tubes resistant to chloride-induced pitting.
- Power Generation: Condenser tubes and economizer coils in cogeneration and waste heat recovery systems.
6. Quality Certifications & Compliance
6.1 International Certifications
- ISO 9001:2015 — Quality Management System Certification
- ISO 14001:2015 — Environmental Management System Certification
- ISO 45001:2018 — Occupational Health & Safety Management System
- CE Marking — European Conformity for construction product applications
- PED 2014/68/EU — Pressure Equipment Directive compliance (where applicable)
- NSF/ANSI 61 — Drinking Water System Components (for potable water applications)
- 3-A Sanitary Standards — Dairy, Food, and Beverage Processing Equipment
6.2 Applicable Standards
| Standard |
Title |
Relevance |
| ASTM A213 |
Standard Specification for Seamless and Welded Austenitic Stainless Steel Tubing for High-temperature Service |
Material & product specification |
| ASTM A269 |
Standard Specification for Seamless and Welded Austenitic Stainless Steel Tubing for Chemical and General Line Applications |
Material & product specification |
| EN 10216-5 |
Heat Exchangers and Radiators — Heat Exchanger Tubes — Part 5: Technical Delivery Conditions for Stainless Steel Tubes |
European product standard |
| GB/T 12771 |
Stainless Steel Seamless Tubes for Fluid Transport |
Chinese national standard |
| GB/T 14976 |
Stainless Steel Seamless Tubes for Cold Rolling |
Chinese national standard |
| ASME SA-213 |
Boiler and Heat Exchanger Tubes |
American Society of Mechanical Engineers |
6.3 Inspection & Testing Protocols
- Hydrostatic Pressure Test: Each coil lot subjected to internal pressure testing at 1.5× working pressure with zero-leak acceptance criteria.
- Dimensional Inspection: 100% OD and wall thickness measurement at intervals of ≤ 10 m along the coil length using ultrasonic or laser gauges.
- Weld Quality Assessment: Radiographic testing (RT) or eddy current testing (ECT) on weld joints per ASTM E7097.
- Chemical Composition Verification: Spark emission spectrometry (OES) on each heat number.
- Corrosion Testing: Salt spray testing (ASTM B117) — minimum 500 hours without pitting for 316 grade.
- Surface Finish Verification: Surface roughness measurement per ISO 4287, Ra values documented per coil lot.
7. Unique Selling Points
- All-Stainless Steel Construction: Eliminates the risk of galvanic corrosion inherent in copper-aluminum heat exchanger assemblies, dramatically extending service life in aggressive and humid environments.
- Superior Dehumidification Performance: Optimized surface characteristics promote efficient condensate film formation and drainage, enhancing latent heat transfer in fan coil unit applications — validated by peer-reviewed experimental research.
- Hygienic & Food-Grade Compatible: Smooth, non-toxic surface finish suitable for food, pharmaceutical, and medical applications without leaching or microbial contamination.
- Precision Dimensional Tolerance: ±0.02 mm OD tolerance enables direct compatibility with standard heat exchanger header assemblies, reducing assembly time and labor costs.
- Full Traceability: Each coil lot is traceable to its mill heat number with complete material test certificates (MTC) and inspection reports.
- Customizable Configurations: Flexible range of diameters, wall thicknesses, surface finishes, and coil dimensions to meet project-specific requirements.
- Export-Grade Packaging: Robust packaging solutions ensuring coil integrity during long-distance maritime and land transport.
8. Technical Advisory Note