Stainless Steel Coil Tube — Quarter Hard (1/4H) Condition
Product Overview
The Stainless Steel Coil Tube in the Quarter Hard (1/4H) temper condition represents a precisely engineered intermediate mechanical state within the cold-worked product spectrum. Supplied by Wenzhou Jixing Metal Materials Co., Ltd, this coil tube is delivered in a light cold-worked condition that achieves an optimal balance between mechanical strength and ductile formability. The 1/4H designation indicates that the material has undergone approximately one-quarter of the total cold reduction typically associated with the fully hard (1/2H) temper, resulting in a material that retains superior bending characteristics while offering enhanced yield strength over the fully annealed (soft) condition.
This product is particularly suited for applications requiring moderate strength combined with excellent secondary forming performance, including deep drawing, tight-radius bending, and complex shaping operations that would be difficult to achieve with harder tempers.
Material & Properties
The Quarter Hard coil tube is manufactured from high-grade austenitic stainless steel, typically from the 300-series (e.g., AISI 304 / 304L or AISI 316 / 316L) or 200-series grades, depending on the specific application requirement. The material undergoes controlled cold working to achieve the designated temper, resulting in the following key mechanical properties:
- Vickers Hardness (HV): 180–220 — indicating a moderate increase in hardness over the annealed condition (typically HV 100–140), providing improved resistance to surface indentation and wear.
- Elongation (A): ≥30% — demonstrating that the material retains substantial ductility, ensuring reliable performance during forming and bending operations without cracking or fracture.
- Yield Strength: Enhanced relative to the fully annealed state, providing improved structural integrity in service while maintaining formability.
- Tensile Strength: Moderately elevated due to work hardening effects from the controlled cold reduction process.
The unique metallurgical advantage of the 1/4H condition lies in its controlled dislocation density. During cold working, dislocations are introduced into the crystal lattice of the austenitic microstructure, increasing strength through work hardening. However, because the reduction is limited to approximately one-quarter of the full cold work, the material retains sufficient ductile capacity to accommodate further plastic deformation during downstream forming processes.
Specifications
| Parameter | Specification | Notes |
|---|---|---|
| Product Name | Stainless Steel Coil Tube | Supplied in coil form for continuous processing |
| Temper Condition | Quarter Hard (1/4H) | Light cold-worked intermediate temper |
| Vickers Hardness (HV) | 180–220 | Measured per ASTM E92 / ISO 6507 |
| Elongation (A) | ≥30% | Measured per ASTM E8 / ISO 6892 |
| Typical Grade | AISI 304 / 304L / 316 / 316L / 201 | Selectable based on application |
| Wall Thickness | 0.3 mm – 6.0 mm | Customizable per project requirements |
| Outer Diameter | 3.0 mm – 150.0 mm | Customizable per project requirements |
| Surface Finish | Bright Annealed (BA) / No.4 / Hairline | Post-temper surface treatment available |
| Applicable Standards | ASTM A269, ASTM A270, EN 10216-5, GB/T 12771 | International and Chinese national standards |
| Coil Weight | Up to 3,000 kg | Customizable coil packaging |
Manufacturing Process
The production of Quarter Hard stainless steel coil tube follows a multi-stage manufacturing sequence designed to achieve precise mechanical properties while maintaining dimensional accuracy and surface integrity:
- Raw Material Selection: High-purity stainless steel strip or wire rod is sourced from certified mills, with strict chemical composition control to ensure compliance with the target grade specification (e.g., ASTM A240, JIS G4304).
- Hot Rolling & Annealing: The initial hot-rolled product is subjected to solution annealing at temperatures between 1,050°C and 1,150°C, followed by controlled cooling (air or water quench), to achieve a fully recrystallized, soft annealed microstructure.
- Pipe Forming (Seamless or Welded): The annealed strip is formed into tube via seamless piercing or welded processes (ERW, TIG, or MIG), depending on the diameter and wall thickness requirements.
- Intermediate Annealing: A controlled annealing cycle is performed to relieve forming stresses and ensure a uniform starting microstructure for the cold work tempering stage.
- Controlled Cold Reduction (Quarter Hardening): The tube undergoes a precisely calibrated cold working reduction — approximately 20–30% of the total cold work achievable to reach the fully hard (1/2H) condition. This is achieved through cold drawing, cold rolling, or controlled mechanical sizing. The reduction amount is carefully monitored to achieve the target HV 180–220 hardness range.
- Final Inspection & Quality Control: Each coil is subjected to comprehensive mechanical testing (hardness, tensile, elongation), dimensional verification, and surface quality assessment before packaging and shipment.
Applications
The Quarter Hard (1/4H) stainless steel coil tube finds extensive use across multiple industries where a balance of strength and formability is critical:
- Automotive Industry: Fuel lines, brake lines, exhaust system components, and fuel cell cooling tubes requiring moderate strength with subsequent bending and forming operations.
- Appliance Manufacturing: Refrigerator evaporator coils, air conditioning condenser tubes, washing machine suspension components, and water heater elements that undergo secondary forming after fabrication.
- Medical Devices: Endoscope guide tubes, surgical instrument housings, and dialysis equipment tubing requiring cleanability, moderate strength, and complex forming.
- Food Processing Equipment: Conveyor system tubing, heat exchanger coils, and sanitary piping components that require both corrosion resistance and forming capability.
- Construction & Architectural: Decorative handrails, structural bracing, and architectural elements that require moderate load-bearing capacity with on-site bending flexibility.
- Electronics & Semiconductor: Precision tubing for heat sinks, shielding enclosures, and vacuum chamber components requiring dimensional stability and formability.
- Fluid Conveyance: Hydraulic lines, pneumatic tubing, and chemical transfer lines requiring moderate pressure resistance with ease of routing and installation.
Quality Certifications
Wenzhou Jixing Metal Materials Co., Ltd maintains a rigorous quality management system ensuring that every batch of Quarter Hard coil tube meets or exceeds international standards. Key certifications and quality assurance measures include:
- ISO 9001:2015 — Quality Management System certification ensuring consistent product quality and process control throughout the manufacturing chain.
- ISO 14001 — Environmental Management System certification demonstrating commitment to sustainable manufacturing practices.
- CE Marking — Conformity with European health, safety, and environmental protection standards for products sold within the European Economic Area.
- Material Test Certificates (MTC) — Full EN 10204 3.1 material test certificates provided with each shipment, including chemical composition analysis, mechanical property verification, and dimensional inspection reports.
- NDT Testing: Non-destructive testing (eddy current, ultrasonic, or dye penetrant) performed per ASTM E2785 / EN 4179 to ensure internal and surface defect-free product.
- Third-Party Inspection: Availability of SGS, Bureau Veritas, or equivalent third-party inspection services for customer-specific quality verification requirements.
Unique Selling Points
Optimized Strength-to-Formability Ratio: The Quarter Hard (1/4H) condition uniquely delivers approximately 40–60% higher yield strength compared to the fully annealed (soft) condition, while retaining over 30% elongation — enabling downstream forming operations that would otherwise require intermediate annealing cycles, thereby reducing manufacturing cost and production time.
- Reduced Energy Consumption: By supplying material in a pre-strengthened temper, customers can eliminate or minimize intermediate annealing steps in their production lines, reducing energy consumption and overall carbon footprint.
- Improved Dimensional Stability: The work-hardened microstructure provides enhanced resistance to dimensional change during subsequent forming operations, yielding tighter tolerances in the final product.
- Enhanced Surface Finish Retention: The moderate hardness level reduces the risk of surface marring and galling during handling and forming, preserving the aesthetic quality of the final component.
- Customizable Coil Configuration: Flexible coil weight, packaging, and custom cutting options to accommodate diverse production line requirements and logistics constraints.
- Multi-Grade Availability: Selection from a comprehensive range of stainless steel grades (304, 304L, 316, 316L, 201, 321, 310S) to match specific corrosion, temperature, and mechanical requirements.