Stainless Steel Coil Tube — Ultra-Pure Water (UPW) Final Rinse & Nitrogen Blow-Dry Treatment
Product Overview
Wenzhou Jixing Metal Materials Co., Ltd. (Product No. 69) offers precision-engineered stainless steel coil tubes subjected to a state-of-the-art Ultra-Pure Water (UPW) Final Rinse process, finishing at 18.2 MΩ·cm resistivity with nitrogen blow-dry. This advanced internal surface treatment represents the final critical step in the manufacturing sequence for tubing destined for the most demanding semiconductor fabrication and biopharmaceutical applications, where even trace particulate or ionic contamination can compromise process integrity and yield.
The internal surface of the coil tube undergoes a multi-stage passivation and purification protocol, culminating in the 18.2 MΩ·cm UPW rinse — the highest purity standard achievable in aqueous solutions. Following the rinse, a controlled nitrogen blow-dry ensures zero water spotting, zero organic residue, and an impeccably clean internal bore ready for immediate installation.
Material & Properties
- Base Material: 304L / 316L / 316LVM stainless steel (selectable per application specification)
- Form: Coil tube (continuous spool), available in customizable lengths and diameters
- Internal Surface Finish: UPW-polished, Ra ≤ 0.05 µm (optical/electropolished grade available)
- Post-Treatment Condition: Nitrogen-dried, particle-free, hydrophobic interior
- UPW Resistivity: ≥ 18.2 MΩ·cm (25 °C), meeting ASTM D4189 / SEMI standards
- Gas Blanket: Ultra-high-purity (UHP) nitrogen (99.999%+) during drying and sealing
Specifications
| Parameter | Specification |
|---|---|
| Product Code | 69 — Coil Tube (Coiltube) |
| Classification | Manufacturing Process → Surface Treatment → Internal Surface |
| Final Rinse Medium | 18.2 MΩ·cm Ultra-Pure Water (UPW) |
| Drying Method | UHP Nitrogen Blow-Dry (99.999%+ purity) |
| UPW Resistivity | ≥ 18.2 MΩ·cm @ 25 °C |
| Internal Surface Roughness | Ra ≤ 0.05 µm (electropolished grade) |
| Particle Contamination | ≤ 0.1 µm particulate (filtered UPW, 0.05 µm membrane) |
| Total Ionic Content | Non-detectable at ppq (parts-per-quadrillion) level |
| Post-Rinse Condition | Water-spot-free, hydrophobic, nitrogen-blanketed |
| Available Grades | 304L, 316L, 316LVM, 904L (upon request) |
| Application Grade | Semiconductor / Biopharmaceutical (Grade A / ISO Class 5 cleanroom compatible) |
| Coil Spool Length | Custom (standard: 50 m / 100 m / 500 m) |
Manufacturing Process
- Tube Forming & Coiling: Precision cold-rolled or seamless stainless steel tubing is formed into continuous coil spools with tight dimensional tolerances.
- Mechanical Cleaning & Pickling: The internal bore undergoes mechanical brushing and acid pickling to remove scale, oxides, and manufacturing residues.
- Electrochemical Polishing (ECP): The interior surface is electropolished to achieve a smooth, corrosion-resistant, and low-particulate-release finish (Ra ≤ 0.05 µm).
- Multi-Stage Deionized Water Rinse: Progressive DI water rinses (escalating resistivity) remove residual ions and polishing agents from the bore.
- 18.2 MΩ·cm UPW Final Rinse: The tube interior is flushed with ultra-pure water at 18.2 MΩ·cm resistivity, passing through 0.05 µm membrane filtration to eliminate sub-micron particulates. This step ensures zero ionic contamination and is the hallmark of semiconductor-grade and biopharmaceutical-grade tubing.
- UHP Nitrogen Blow-Dry: Ultra-high-purity nitrogen (99.999%+) is blown through the internal bore at controlled pressure and temperature to achieve complete evaporation of residual water without introducing any new contaminants. The nitrogen blanket also prevents re-contamination during packaging.
- Sealing & Packaging: Coil tube ends are sealed with UHP-rated end caps or vacuum-sealed bags to maintain the nitrogen-blanketed, contamination-free interior until the point of installation.
Applications
- Semiconductor Manufacturing: Process gas delivery lines, chemical delivery systems, wet etch and diffusion equipment, and wafer cleaning systems where ionic and particulate purity is critical to device yield and reliability.
- Biopharmaceutical Processing: Sterile fluid transfer lines, CIP/SIP (Clean-In-Place / Sterilize-In-Place) compatible tubing, bioreactor feed lines, and purified water (PW) / water-for-injection (WFI) distribution systems.
- Photovoltaic (PV) Manufacturing: Chemical supply lines for silicon wafer etching and deposition processes.
- Flat Panel Display (FPD) Production: High-purity chemical delivery and exhaust routing in TFT-LCD and OLED fabrication lines.
- Food & Beverage Industry: CIP-compatible fluid transfer tubing for dairy, brewing, and high-purity beverage processing.
- Medical Device Manufacturing: Sterile fluid transfer and implant-grade tubing where biocompatibility and surface cleanliness are paramount.
Quality Certifications & Compliance
- UPW Quality: Compliant with ASTM D4189 (Standard Test Methods for Distilled Water) and SEMI F57 standards for ultra-pure water in semiconductor processing.
- Material Certification: Full mill test certificates (MTC) per EN 10204 3.1 for all stainless steel grades supplied.
- Surface Cleanliness: Verified by total organic carbon (TOC) analysis, ionic chromatography, and particle counting (0.1 µm and above) per USP <643> / ISO 14644.
- Biopharmaceutical Compliance: Compatible with FDA 21 CFR Part 117, EU GMP Annex 1, and ISO 15378 requirements for tubing used in pharmaceutical manufacturing.
- ISO Standards: Manufactured in accordance with ISO 9001:2015 quality management systems; product dimensions per ASTM A213 / ASTM A269.
- Traceability: Each coil spool is serialized with batch traceability documentation linking raw material heat numbers, processing parameters, and final rinse test results.
Unique Selling Points
18.2 MΩ·cm UPW Final Rinse + Nitrogen Blow-Dry — This dual-step finishing protocol, performed as the absolute last process before packaging, guarantees an internal surface free of ionic contamination, water spots, and organic residues. No competitor's standard rinse-and-dry process can match the purity assurance of a dedicated 18.2 MΩ·cm UPW flush followed by UHP nitrogen drying.
- Zero Water Spotting: The nitrogen blow-dry eliminates the risk of mineral deposits and water marks that conventional air-drying or evaporation methods inevitably introduce.
- Particle-Free Interior: 0.05 µm membrane filtration of the UPW ensures sub-micron particulate levels are reduced to non-detectable — critical for semiconductor photolithography and biopharmaceutical cell culture applications.
- Immediate Installability: Tubes arrive in a nitrogen-blanketed, sealed condition, ready for direct installation without additional cleaning — reducing contamination risk during the critical installation phase.
- Full Traceability: Every coil spool is accompanied by a detailed process log including UPW resistivity readings, nitrogen purity verification, and surface analysis reports.
- Customizable to Application: Available in multiple grades, diameters, and spool lengths to meet the exact specifications of semiconductor fabs, biopharmaceutical plants, and other high-purity process environments.